HomeMy WebLinkAbout900 Central Park Dr 12-207 fire system paint booth._____.
C/ �l
ci `�
�\ •�% .� ?` U w , r' CITY OF $ANFORD
BUILDING & FIRE PREVENTION
OCT 2 i 2011 � _ PERMIT APPLICATION
7Y: oa no
PP
A lication No: l Documented Construction Value: $
Yob Address: Ron i ein J iL % P70'.4 )Z 0A. Historic District: Yes ❑ No ❑
Parcel ID: pp Zoning:
Description of Work: Ocri o o F; ,t2, 06u S / i P J SV'�del�n I i j 7
Plan Review Contact Person: Ci>� ,g /.f1 i� Title:
� �°
Phone: 9 i 3 qh,, - � �i , T Fax: 2, `O E -mail:
xl � Oi S ► 3 ^ 927, 40Q Property Owner Information
dame Aaf Phone:
itreet:
�ity, State Zip:
Resident of property? :
Contractor Information
1aan.e �i rr � h� �; �t�•P��I�� �'
CA /y, /6 /A. Phone:
Q�
street: Fax. �� � C.� .
"ity, State Zip: �;a ` ��,,5 �� fit% 3 State License No.: Af �'� �'E i l i� 7
ArchitectlEngineer Information
Name:
treet:
'ity, St, Zip:
onning Company:
Adress:
uilding Permit Cl
luare Footage:
o. of Dwelling Units:
lectrical ❑
-w Service — No. of AMPS:
Phone:
Fax:
E -mail: _
Mortgage Lender:
Address:
PERMIT INFORMATION
Construction Type:
Flood Zone:
echanical ❑ (Duct layout required for new systems)
No. of Stories:
Plumbing ❑
New Construction - No. of Fixtures:
Fire Sprinkler /Alarm ❑ No. of heads: o /
�:
Rift
p
0
Date: V�
Business or Project Dame:
Address:
Contact N
City 4r Sanford
-- - - -- Building 8 di e fJTe -ver nofn UWvisiioff- -- -
Fire Plall Review Service Fees
Tel-, 4.07.688.5050
Fax: 407,688.5051
Permit 9-: _ k-1 --�0
IG�
Mara Review Information
❑ Construction ❑ C/O ❑ Fire Alar fire Sprinkler Hood ❑ Tank ❑ Paint Booth
Total Fees:
FIRE FIGHTER INC.
P.O. BOX 888
LAND ®' LADES, FL 34639
813- 996 -6469 FAX 813- 996 -4250
Proposal submitted to: Work to be performed at:
Name:
Name:
On Sight Inc.
Address:
Address:
900 Central Park Dr.
City /State /Zip:
City /State /Zip:
Sanford, FL 32771
Phone:
Phone:
Fax:
Contact:
Contact:
I Date :
Oct. 27, 2011
PROPOSAL
Quantity IDescription I Unit Price I Extended Price
A reed , o an accepted by: Fire Fighter Inc.
Title: V; e,— Title:
Date: l0 /2;21I t Date:
Terms: I Due Upon Completion
Please Note: Prices are good for 30 days unless otherwise indicated
Prices are plus applicable sales tax.
Reinstall Customers Fire Suppression System
$ 500.00
Functional Test
200.00
Permit As Applicable
This price does not include gas or electrical
installation, structural framing or parts except
for supplying the above mentioned items.
Price includes all materials and labor necessary
to complete installation for compliance with
state and local codes, NFPA standards and
manufacturers criteria.
A reed , o an accepted by: Fire Fighter Inc.
Title: V; e,— Title:
Date: l0 /2;21I t Date:
Terms: I Due Upon Completion
Please Note: Prices are good for 30 days unless otherwise indicated
Prices are plus applicable sales tax.
Jik
PERMIT #
On Sight Inc.
900 Central Park Dr.
Sanford, FL 32771
Reviewed B
Tim Roble
Z,
.a ord Fi e D t.
Date:
Plans Received
OCT 2 8 2011
By Fire Dept.
Fire Suppression System In Paint Booth
Fire Fighter Inc.
P.O. Box 888
Land O'Lakes, FL 34639
813 - 996 -6469
0
0
Y/
a
0
m
'L��ry7
ry
E
c
U
7
oo
O
S
�l
co L-
°o a a)
v
S r 'C
=I
E g
to
N
v
M
M
M
x_
aw
=%S
E c
N
Ca
co
m
is m
m J
71
A
M
M
M
a
F
m
m
o
�
N
�m
Z
a
FN
p
o
Z Z
O Z
'
J
U
F
F
F
FM- Z
H z
c
CL
m
m
a
•c
r°.
�
o
u
z
Z
s
U
u,
a
0
o
r
v
BADGER INDUSTRY GUARD DRY CHEMICAL SYSTEM FOR VEHICLE SPRAY BOOTHS
CHAPTER 3
COMPONENT DESCRIPTIONS
3 -1 INTRODUCTION
This chapter provides a functional description of the —
components and assemblies of the Badger Industry
Guard Dry Chemical System for Vehicle Spray Booths
3 -2 COMPONENT DESCRIPTION
3 -2.1 Cylinders and Mounting Hardware
3 -2.1.1 CYLINDER AND VALVE ASSEMBLIES
Badger offers three different models of Industry Guard
Dry Chemical Systems. All models are filled with multi-
purpose (ABC, monammonium phosphate base) dry
chemical. Table 3 -1 outlines the specific dimensions
for each Cylinder and Valve Assembly model.
The Cylinder and-Valve Assembly is equipped with a
nickel plated forged brass valve, pressure gauge, fus-
ible plug relief device and a steel -alloy cylinder shell.
The cylinder conforms to DOT Specification 4BW 360.
The cylinder and valve assembly is pressurized with
Nitrogen to 360 PSIG (24.8 bar) at 707 (21 °C). They
Cylinder and Valve Assembly is shipped with the Cyl-
inder, complete valve and gauge, Valve Protection Plate
and Anti- Recoil Plate. The Cylinder and Valve Assem-
bly mates with a Discharge Adapter that is designed
for use with Badger Industry Guard Dry Chemical fire
suppression systems.
e WARNING
Protective eye wear must always be worn
when working with pressurized cylinders.
Never service the Cylinder and Valve
Assembly unless the Anti - Recoil Plate
(PIN 255681) and Shipping Inspection Plate
(P/N 255096) are .installed. Death, serious
injury or property damage could occur as the
cylinder may be violently propelled. Refer
to the Safety Summary for more information
regarding pressurized cylinders.
Each Cylinder and Valve Assembly must be installed
In an upright position using the Mounting Bracket speci-
fied in Table 3 -2. Each Cylinder and Valve Assembly
will also utilize a Discharge Adapter Kit (P /N 844908).
A
B
Figure 3 -1. Dimensions of Cylinders
Table 3 -1. Cylinder Dimensions
January 2004, UL EX 4864/ULC CEX 515 3 -1 Bg000b7
Dimension
Part Number
Model
A
B
C
D
19.30 In.
18.90 in.
17.60 in.
16.10 in.
8486573
DC -21
(490 mm)
(480 mm)
(447 mm)
(409 mm)
32,50 in.
32.10 In.
30.80 in.
29.30 in.
8488574
DC 45
(825 mm)
(B15 mm)
(T82 mm)
(744 mm)
31.80 In.
31.50 In.
30.20Im
28.50 In.
B100018
DC -70
(808 mm)
(800 mm)
(768 mm)
(724 mm)
Note: Dlmenslon "A" Is to the top of the System Valve Actuator,
Dlmenslon "B" is to the center of the System Valve Actuator,
Dlmenslon "C" Is to the bottom of the System Valve Actuator,
Dimension "D" Is to the center of the valve cutlet
January 2004, UL EX 4864/ULC CEX 515 3 -1 Bg000b7
BADGER INDUSTRY GUARD DRY CHEMICAL SYSTEM FOR VEHICLE SPRAY BOOTHS
3- 2.1.•2 MOUNTING BRACKET
A Mounting Bracket is used for mounting all Cylinder
and Valve Assemblies. A cylinder strap is used to se-
cure the cylinder to the bracket. The bracket is mounted
to the surface using three (3). 3/8 in. bolts or screws.
See Figure 3 -2 and Table 3 -2 for dimensions and load
Information.
Note: For floor mounting of DC -70 cylinders, an ac-
cessory Floor Mounting Kit (P/N 1000 10) may
be used. This is attached to the vertical mount-
ing bracket ON 100009).
0.406 DIA. TRU
(3) WTC HOLES
(TYP)
011F1
318" FASTENING
HARDWARE
(TO WALL)
Figure 3-2. Mounting Bracket
Table 3 -2. Shelf Type Mounting Bracket Kits
Mounting
Dimensions
Bracket
Model
Load
Part Number
A
B
C
D
B486487
DC -21
13.12 In.
11.50 In.
9.751n.
8.121n.
651b.
(333 mm)
(292 mm)
(248 mm)
(206 mm)
(30 kg)
B486488
DC-45
18.62 In.
18.00 In.
9.75 In.
8.12 In.
130 lb.
(498 mm)
(457 mm)
(248 mm)
(206 mm)
(59 kg)
8100009
DC -70
21;00 In.
18.80 In.
13.25 In.
12.60 In.
225 lb.
(533 mm)
(478 mm)
(337 mm)
(318 mm)
(102 kg)
100010'
DC -70
—
—
—
—
—
'Note: Bracket P/N 100010 Is a floor mounting kit for the
Model DC -70, and requires P/N 100009.
3 -2.1.3 DISCHARGE ADAPTER KIT,
P/N 844908
The Discharge Adapter provides a means to connect a
3/4 in. discharge pipe (or 1 in. pipe with a concentric
reducer or reducing bushing) to any Badger Industry
Guard Dry Chemical Cylinder and Valve Assembly.
The Discharge Adapter Kit consists of a 3/4 in. NPT
adapter and a steel flange plate (see Figure 3 -3).
Note: The nuts and bolts used to secure the Anti -Re-
coil Plate to the discharge valve should be re-
tained and used for mounting the Discharge
Adapter to the valve outlet.
The Discharge Adapter can also be used as a recharge
adapter to pressurize the cylinder with nitrogen after
filling with dry chemical.
3/4" NPT
FLANGE PLATE
O -RING" \- ADAPTER
Figure 3 -3. Discharge Adapter Kit, P/N 844908
B900007 3 -2 January 2004, UL EX 4864/ULC CEX 515
BADGER INDUSTRY GUARD DRY CHEMICAL SYSTEM FOR VEHICLE SPRAY BOOTHS
3 -2,2 Universal Control Head (UCHI.
P/N B120099
The Universal Control Head (UCH) can be operated with
either automatic mechanical detection, remote or local
operation or electrical operation.
when the UCH is in'Set' position, it places tension on
the attached cables and pushes down on the paddle(s)
of the Microswitch(es). When the tension is released,
the UCHs goes into the 'Released' position. The beam
of the UCH swings, pushing on the actuation latch, The.
actuation latch releases the cam/flag assembly, which
pushes the puncture pin into a System Nitrogen Car-
tridge, (P/N B 120043). The nitrogen is released through
the High- Pressure Nitrogen Tubing (P/N 15120045) into
the Actuation Delay (B 100035). After 10 to 20 seconds,
nitrogen is released through High- Pressure Nitrogen
Tubing to the System Valve Actuators (SVAs,
P/N B120042), which open the cylinder valves. Dry
chemical agent then flows through the agent distribu-
tion piping and nozzles, and suppresses the fire.
When the cam/flag assembly is released, the paddles of
the Microswitch(es) release and change the position of
the Microswitch(es).
Figures 3 -4 and 3 -5 show the inside and outside view
of the UCH. Table 3 -3 lists the components that are
included with the UCH.
-- 12'/2"
(318 mm)
(235 mm)
Figure 3 -4. UCH Dimensions,
with Actuation Delay Attached
LOCALMANUAL
RELEASE HANDLE
PIN
Figure 3 -5. UCH in
'Set' Position without Cover
Table 3 -3. UCH Bill of Materials
Component Part Number
Description
Quantity
B120099
Universal Control.Head
1
B120042
System Valve Actuator
1
B120043
System Nitrogen Cartridge
1
8120044
Test Cartridge
1
8120058
EMT Kit
1
B120039
Microswilch Kit
2
January 2004, UL EX 4864/ULC CEX 515 3 -3 B900007
BADGER INDUSTRY GUARD DRY CHEMICAL SYSTEM FOR VEHICLE SPRAY BOOTHS
3 -2.2.1 SYSTEM NITROGEN CARTRIDGE,
P/N 13120043
The UCH uses a System Nitrogen Cartridge for actuat-
ing the dry chemical cylinders and is charged with
2700 PSIG (186.16 bar) dry nitrogen (see Figure 3 -6).
The System Nitrogen Cartridge is mounted inside the
UCH to protect it from tampering. The system nitrogen
cartridge is provided with the date of manufacturing
and space for placement of the installation date.
5 -118"
(130 mm)
1- 1116"
(40 mm)
Figure 3 -6. System Nitrogen Cartridge,
.'P/N B120043
3- 2.2.1.1 Test Cartridge, P/N B120044
A CAUTION
The Test Cartridge (P/N B120044.) must be
removed and the System Nitrogen Cartridge
(P /N B120043) must be installed at the
completion of any work done on the system.
Failure to do so will result in malfunction of
the system.
The Test Cartridge is used for semi - annual functional .
testing of the Badger Industry Guard Dry Chemical
System.
Note: The System Nitrogen Cartridge is required for
Actuation and Full Discharge or "Puff' tests.
3 -2.2.2 .ELECTRICAL ACTUATOR,
P/N B.100034
A CAUTION
Where electric detection and/or actuation is
provided, supervision shall be provided in
accordance with NFPA 17. Alarms and
Indicators, along with a supervisory power
source, shall be provided in accordance with
NFPA 72, National Fire Alarm Code.
Electrical wiring and equipment shall be
provided in accordance with NFPA 70,
National Electric Code. All installations are
subject to the approval of the Authority
Having Jurisdiction (AHJ).
Note: When actuating the UCH with an optional Elec-
trical Actuator, a UL Listed fire control panel
with a proper back -up power supply is
required.
An optional Electrical Actuator can be installed into
the UCH, just under the actuation latch. The Electric
Actuator operates directly on the actuation latch to op-
erate the system. This installation allows simultaneous
usage of mechanical detection lines, or the lines can be
locked out. The Electrical Actuator includes two mount-
ing bolts, the bracket and a push plate which mounts
onto the Electrical Actuator body (see Figure 3 -7 and
Table 3 -4).
Figure 3 -7. Electrical Actuator,
P/N B100034
Table 3 -4. Electrical Actuator Parts
Number
Description
Current Specs
1
Electrical
Coil is 24 Vdc, Current drain Is
Actuator Body
.1.5 amp @ 24 Vdc @ 70 °F (21 °C)
2
Mounting Bracket
_
(Do Not Remove)
3
Push Plate
(Do Not Remove)
4
24 In. (610 mm)
_
Electrical Leads
B900007 3 -4 January 2004, UL EX 4864/ULC CEX 515
BADGER INDUSTRY GUARD DRY CHEMICAL SYSTEM FOR VEHICLE SPRAY BOOTHS
3 -2.2.3 MICROSWITCH KIT, P/N B120039
The Microswitch Kit is a single pole, double -throw
switch (see Figure 3 -8 and Table 3 -5). Included in the
kit is the Microswitch, pigtail assembly and four mount-
ing screws (two short and two long).
The wire leads are 24 in. (610 mm) in length. Four
Microswitch Kits can be mounted in the UCH. There
are two mounting locations to accommodate the four
Microswitch kits (two stacked at each mounting loca-
tion), with EMT ports for each mounting location. This
allows for the use of two electrical junction boxes for
separation of signal lines and AC lines. See Figure 3 -9
for the Microswitch wiring diagram.
SWITCH
CLOSED (NC)
OPEN (NO)
Figure 3 -8. Microswitch Kit,
P/N B120039
Table 3 -5. Electrical Ratings
125/250 Vac
20.5 Amps
250 Vac
1.6 HP
125 Vac
1/2 HP
24 Vdc
9 Amps
30 Vdc
6 Amps
110 Vdc
0.4 Amps
COMMON
RED
OPEN
BLACK
CLOSED
SWITCH POSITION WHEN
CAM /FLAG ASSEMBLY IS IN
'SET' (ARMED) POSITION
COMMON
SWITCH POSITION WHEN
CAM /FLAG IS IN
'RELEASED' POSITION
RED
CLOSED
BLACK
OPEN
Figure 3 -9. Microswitch Wiring Diagram
for the Universal Control Head
January 2004, UL EX 4864/ULC CEX 6 15 3 -5 B900007
BADGER INDUSTRY GUARD DRY CHEMICAL SYSTEM FOR VEHICLE SPRAY BOOTHS
3 -2.2.4 HIGH - PRESSURE NITROGEN TUBING,
P/N B120045
A WARNING
The braided High - Pressure Nitrogen Tubing,
is required on all installations in which
the UCH is mounted to a dry chemical
cylinder, and in all applications where an
Actuation Delay is used. Use of another hose
in such an installation could result in serious
personal injury and /or malfunction of
the system.
The High- Pressure Nitrogen Tubing is used to connect
the UCH to the Actuation Delay (see Figure 3 -10 and
Table 3 -6).
Figure 3 -10. External Tubing
for the Universal Control Head (UCH)
Table 3 -6. External Tubing Parts
Number
Description
1
1/8" NPTThread
2
1/2" hex, 114" 37 degree Bare, swivel
3
Length end of thread to seat: 7% In. (190 mm)
3 -2.2.6 SYSTEM VALVE ACTUATOR (SVA),
P/N B120042
A System Valve Actuator (SVA) is mounted to every
dry chemical cylinder valve assembly located on the
system (see Figure 3 -11). The SVA has inlet and outlet
ports for low profile tubing runs, and is also equipped
with a spring loaded plunger that locks the piston in
.the discharged position, ensuring complete discharge
of the cylinder(s) contents.
5115 -18 Ur
THROUC
(REAR VIEW)
1/8" NPT
Figure 3 -11. System Valve Actuator (SVA),
P/N B 120042
3 -2.2.6 ACTUATION DELAY ASSEMBLY,
P/N B100035
The Actuation Delay Assembly allows the Microswitch(es)
in the UCH to shut down the power supply to the con-
nected blowers, pumps, etc., before discharge begins (see
Figure 3 -12). The Actuation Delay Assembly mounts di-
rectly to the UCH housing, and connects into the UCH
using the High - Pressure Nitrogen Tubing (P/N B 120045).
The output is applied to the SVA using copper tubing.
118 NPT
ACCUMULATOR
CAP MOUNTING HOLES
5116 -18 UNC THREAD
NITROGEN MUST
FLOW IN DIRECTION
OF ARROW
FRONT OF ACTUATION
ACTUATION
DELAY MUST FACE
OUT
INDICATOR,
TRIPPED POSITION
Figure 3 -12. Actuation Delay Assembly,
P/N B100035
B900007 3 -6 January 2004, UL EX 4B641ULC CEX 515
BADGER INDUSTRY GUARD DRY CHEMICAL SYSTEM FOR VEHICLE SPRAY BOOTHS
3 -2.3 Discharge Nozzles 3 -2.3.2 DUCT/PLENUM (DP) NOZZLE,
3 -2.3.1 TOTAL - FLOODING NOZZLE, P/N B100006
P/N B100005 The Duct/Plenum (DP) Nozzle, shown in Figure 3 -14,
The Total- Flooding (TF) Nozzle, shown in Figure 3 -13, is designed to discharge. dry chemical throughout an
is designed to discharge dry chemical throughout an exhaust duct or plenum area.
enclosed volume, The TF Nozzle is used to protect the Each DP Nozzle is factory- equipped with a blow -off cap
Work area volume for enclosed spray booth applica- (P/N 264742) to protect the nozzle orifices and prevent
tions. moisture buildup in the discharge piping.
Each TF Nozzle is factory - equipped with a blow -off cap
(P/N 06- 250099 -067) to protect the nozzle orifices and
prevent moisture buildup in the discharge piping.
Figure 3 -13. Total- Flooding Nozzle, P/N B 100005
Figure 3 -14. Duct/Plenum (DP) Nozzle,
P/N B100006
3 -2.3.3 3-WAY NOZZLE, P/N B 100037
The 3 -Way Nozzle, shown in Figure 3 -15, is designed to
discharge dry chemical throughout a pit with a tunnel.
Each 3 -Way Nozzle is factory - equipped with a blow -off
cap (P/N 06- 250099 -067) to protect the nozzle orifices
and prevent moisture buildup in the discharge piping.
Figure 3 -15. 3 -Way Nozzle, P/N B100037
January 2004, UL EX 4864/ULC. CEX 515 3 -7 8900007
BADGER INDUSTRY GUARD DRY CHEMICAL SYSTEM FOR VEHICLE SPRAY BOOTHS
3 -2.3.4 3/4" FLOW RE,STRICTOR,
P/N B100050
The 3/4" Flow Restrictor, shown in Figure 3 -16, is de-
signed to restrict the flow of dry chemical through the
in -line distribution piping to ensure the appropriate
quantity of agent is delievered to each particular nozzle
in the system.
2.88 in.
(73 mm)
3/4" NPT 3/4" NPT
1.25 in
(32 mm
H E7
Figure 3 -16. 3/4" Flow Restrictor, P/N B100050
3 -2.3.5 1" FLOW RESTRICTOR,
P/N B100051
The 1" Flow Restrictor, shown in Figure 3 -17, is de-
signed to restrict the flow of dry chemical through the
in -line distribution piping to ensure the appropriate
quantity of agent is delievered to each particular nozzle
in the system.
1" NPT 1" NPT
1.63 in.
(41 mm)
HEX
Figure 3 -17. 1" Flow Restrictor, P/N B100051
B900007 3 -8 January 2004, UL EX 48641ULC CEX 515
BADGER INDUSTRY GUARD DRY CHEMICAL SYSTEM FOR VEHICLE SPRAY BOOTHS
3 -2.4 Automatic Detectors and Accessories
3 -2.4.1 FUSIBLE -LINK HOUSING KIT,
P/N 804548
The Fusible -Link Housing Kit consists of an
81/21n. (216 mm) fusible -link housing, two 1/2 in. EMT
by 3/8 in. NPT Adapters (P /N 843837), a supply of
Crimp Sleeves (P /N 214951) and an "S" hook
(P /N 9189413) to attach the Fusible -Link to the
1/16 in. cable leading to the UCH.
BRACKET
EMTADAPTER EMTADAPTEP
112" EMT _, nrer.,uT t nCKNI1T / 112 "EMT
FROM OTHER - ,116" CABLE TO
CRIMP SLEEVE
DETECTORS UNIVERSAL CONTROL HEAD
BTBR -TYPE LINK
(NOT SUPPLIED)
3 -2.4.3 THERMO -BULB LINKS,
P/N B 12009X XXX
UL Listed and FM Approved BTBR Thermo -Bulb Links,
shown in Figure 3 -20, are used in conjunction with Uni-
versal -Link Housing Kits (P/N B120064 -001) and/or
Badger Link Housing Kits (P /N 804548). The links are
held together with a glass tube (Thermo - Bulb), which
bursts at a predetermined temperature, allowing the
two halves of the link to separate.
0.320 In.
M O (8 RIM)
EMTADAPTER
' 112" EMT
Figure 3 -20. Thermo -Bulb Link, P/N B 12009X -XXX
L STAINLESS STEEL
• CABLE
BTBR•TYPE LINK CRIMP SLEEVE 1116" CABLE TO
(NOT SUPPLIED) UNIVERSAL CONTROL HEAD
Figure 3 -18. Fusible -Link Housing Kit, P/N 804548
3 -2.4.2 UNIVERSAL -LINK HOUSING KIT,
P/N 120064
The Universal -Link Housing Kit, shown in. Figure
3 -19, consists of an 113/4 in. (299 mm) universal hous-
ing, two Crimp Sleeves (P/N 21495 1) and two "S" hooks
(P/N 9189413) to attach the Badger Thermo -Bulb Links
to the 1/16 In. cable leading to the UCH.
Figure 3 -19. Universal -Link Housing Kit,
P/N 120064, with
Thermo -Bulb Link, P/N B 12009X -XXX
January 2004, UL EX 4864/ULC CEX 515 3 -9 8900007
112" EMT
112" EMT
CONNECTOR
Supplied)
�
LOCKNUT ..S "HOOKS
LOCKNUT
CONNECTOR
(Nol Bupplled)
(Not
f-,*
[41 % "MINh
ZROM OTHER
DETECTORS
1116 "CABLE
UNIVERSAL CONTROL HEAD
CRIMP SLEEVE
CRIMP SLEEVE
STBR -TYPE LINK
(Not Supplied)
Figure 3 -19. Universal -Link Housing Kit,
P/N 120064, with
Thermo -Bulb Link, P/N B 12009X -XXX
January 2004, UL EX 4864/ULC CEX 515 3 -9 8900007
BADGER INDUSTRY GUARD DRY CHEMICAL SYSTEM FOR VEHICLE SPRAY BOOTHS
. 3- 2.4.3.1 Rapid Response Thermo -Bulb Links
Rapid Response Thermo -Bulb Links are available in
various temperature ratings (see Table 3 -7).
Table 3 -7. Rapid Response Thermo -Bulb Link
Temperature Ratings
3- 2.4.3.2 Standard Response Thermo -Bulb Links
Standard Response Thermo -Bulb Links are available
In various temperature ratings (see Table 3 -8).
Table 3 -8. Standard Response Thermo -Bulb Link
Temperature Ratings
Maximum
Exposure
MWMax.
MWMax.
Part Number Temperature
Color
Exposure
Load
Exposure
Load
Temp.
Rating
B120095 -165 165°F
Red
80/100 °F
0.IbJ50lb.
(74 °C)
Rd
Red
(27/38 °C)
(0 kg /23.kg)
B120095 -212 212 °F
Green
112/147 °F
0 W50 lb.
(100 °C)
B120095 -212
(44/64 °C)
(0 kg /23 kg)
8120095 -286 286 °F
Blue
186/221 °F
0lbJ50lb.
(141"C)
.
(86/105 °C)
(0 kg /23 kg)
8120095 -360 360 °F
Mauve
280/295 °F
0lb150lb.
(182 °C)
(141 °C)
(138/146 °C)
(0 kg /23 kg)
8120095 -450 450 °F
Black
350/385 °F
0 W50 lb,
(232 °C)
0lb./50lb.
(177/196 °C)
(0 kg /23 kg)
8120095 -500 500 °F
Black
400/435 °F
0lb. 150 lb.
(260 °C)
Black
(204/224 °C)
(0 kg /23 kg)
3- 2.4.3.2 Standard Response Thermo -Bulb Links
Standard Response Thermo -Bulb Links are available
In various temperature ratings (see Table 3 -8).
Table 3 -8. Standard Response Thermo -Bulb Link
Temperature Ratings
3 -2,4.4 FUSIBLE- LINKS,
PINS B282661, B282662, B282664
AND B282666
UL Listed and FM Approved Fusible- Links, shown in
Figure 3 -21, are used in conjunction with the Fusible -
Link Housing Kit. The Fusible -Links are held together
with a low melting alloy that melts at a predetermined
temperature, allowing the two halves of the link to sepa-
rate.
° o �-
Figure 3 -21. Fusible -Link, PIN B28266X
Fusible -Links are available in various temperature rat-
ings (see Table 3 -9).
Table 3 -9. Fusible -Link Temperature Ratings
Fusible -Link
Maximum
Exposure
part
MWMax.
MWMax.
Part Number
Temperature
Color
Exposure
Load
74 °C
74-C*(260'C)
Temp.
Rating
8120095 -165
165 °F
Rd
Red
80 /100 °F
0lb. 150 lb.
(B5 °C)
B282662
(27/38 °C)
(0 kg /23 kg)
B120095 -212
212 °F
Green
112/147 °F
0 W50 lb.
8282664
(100 °C)
(44/64 °C)
(0 kg /23 kg)
8120095 -286
286 °F
Blue
186/221 °F
0lb. /50 lb.
(141 °C)
(86/105 °C)
(0 kg /23 kg)
6120095 -360
360 °F
Mauve
280/295 °F
0lb./50lb.
(182 °C)
(138/146 °C)
(0 kg /23 kg)
B120095 -450
450 °F
Black
350/385 °F
Qlb. /50 lb.
(232 °C)
(177/196 °C)
(0 kg /23 kg)
B120095 -500
500 °F
Black
400/435 °F
0 W5 lb.
(260 °C)
(204/224 °C)
(0 kg /23 kg)
3 -2,4.4 FUSIBLE- LINKS,
PINS B282661, B282662, B282664
AND B282666
UL Listed and FM Approved Fusible- Links, shown in
Figure 3 -21, are used in conjunction with the Fusible -
Link Housing Kit. The Fusible -Links are held together
with a low melting alloy that melts at a predetermined
temperature, allowing the two halves of the link to sepa-
rate.
° o �-
Figure 3 -21. Fusible -Link, PIN B28266X
Fusible -Links are available in various temperature rat-
ings (see Table 3 -9).
Table 3 -9. Fusible -Link Temperature Ratings
Fusible -Link
Maximum
Exposure
part
MInJMax.
Rating
Temperature
Number
Load Rating
74 °C
74-C*(260'C)
(38 °C)
38-C)
8282661
10lb./40lb.
150 °F
(B5 °C)
B282662
10lbJ40lb.
300 °F
(149 °C)
8282664
10lbA0lb.
440 °F
(226 °C)
B282666
10 lb. /40 lb.
There are two temperature designations which apply
to Fusible -Links (refer to Table 3 -7). One temperature
is called the rating temperature, and the other is called
the maximum exposure temperature.
The rating temperature, which is stamped on the Fus-
ible -Link, is the temperature at which the link will sepa-
rate when new. However, continual exposure to cycling
ambient temperatures may cause a degradation of the
link over time.
The maximum exposure temperature is the maximum
ambient air temperature in which a fusible link may be
Installed. The maximum air temperature at the point
of link installation must not exceed the maximum ex-
posure temperature shown in the table.
B900007
3 -10 January 2004, UL EX 4864/ULC CEX 515
BADGER INDUSTRY GUARD DRY CHEMICAL SYSTEM FOR VEHICLE SPRAY BOOTHS
3 -2.5 Detect -A -Fires . PIN 27121 XXX
Detect -A -Fire Heat Detectors are equipped with
resettable, normally -open contacts which close when a
predetermined temperature is reached. Detect A -Fire
Heat Detectors are constructed to compensate for rate
of temperature rise. If the temperature rise is great
enough, the detector contacts will close at a tempera-
ture somewhat below the set point.
BRAZE- SEALED
LOW EXPANSION CONTACT HEAD ELECTRICAL
STRUTS POINTS LEADS
BRAZE - SEALED
END /y�
ADJUSTINGv
SCREWS
ELECTRICAL GLASS BEADS
EXPANDING INSULATION HERMETIC SEAL
OUTER SHELL
Figure 3 -22. Detect A -Fire Heat Detector,
P/N 27121 XXX
Detect -A -Fire Heat Detectors are available with differ-
ent set points (see Table 3 -10).
Note: The last digit of the part number identifies the
temperature setting.
Table 3 -10. Detect A -Fire Heat Detector Set Points
Part
Number
Set
Point
Maximum
Exposure
Temperature
27121 -140
140- F (60 -C)
80-F (27-C)
27121 -190
190 -F (88 -C)
100 -F (38 -C)
27121 -225
225-F (107-C)
125-F (52-C)
27121 -325
325 -F (163 -C)
225 -F (107 -C)
27121 -450
450 -F (232 -C)
350 -F (177 -C)
27121 -600
600 -F (316 -C)
500-F (260-C
3 -2.6 Manual Release Stations
3 -2.6.1 REMOTE MANUAL RELEASE,
P/N B875572
The Remote Manual Release, shown in Figure 3 -23, is
provided as a means of manually actuating the system
from a remote location. The Remote Manual Release is
attached to the UCH with 1/16 in. control cable. To ac-
tuate the system at the Remote Manual Release, pull
out the safety pin and pull hard on the handle.
Each Remote Manual Release is supplied with a sepa-
rate nameplate. This nameplate must be attached to
the mounting surface one inch above or below the Re-
mote Manual Release.
Figure 3 -23. Remote Manual Release, P/N B875572
January 2004, UL EX 48641ULC CEX 515 3 -11 B900007
BADGER INDUSTRY GUARD DRY CHEMICAL SYSTEM FOR VEHICLE SPRAY BOOTHS
3 -2.6.2 PRESSURE OPERATED RELEASE,
P/N 874290
The Pressure Operated Release, shown in Figure 3 -24,
Is used to isolate the protected spaces upon system
discharge. It is used to operate self - closing units for
doors, windows, dampers, etc. The maximum load to
be attached to a Pressure Operated Release is 100 lb.
(this is based on a minimum pressure of 75 PSIG [5.17
bar] at the Pressure Operated Release).
The Pressure, Operated Release is operated off of sys-
tem pressure, and must be installed no more than
10 ft. (3 m) from the Badger Industry Guard Dry Chemi-
cal cylinder(s).
PIS
SP
(3.
1/2"
FEW
PRESbUKk: (41 mm)
INLET
BRACKET WITH
0.375 "(10 mm) DIA.
MOUNTING HOLE
,�_ BODY
Figure 3 -24. Pressure Operated Release, P/N 874290
3 -2.7 Auxiliary Components
3 -2.7.1 CORNER PULLEY, P/N B844648
The Corner Pulley, shown in Figure 3 -25, is used to
change the direction of the control cable runs. The
cable's protective conduit(1 /2 in. EMT) is attached to
the Corner Pulleys with the coupling nuts provided.
The Corner Pulley Is equipped with a ball- bearing pul-
ley for minimum resistance to the cable travel.
STAINLESS STEEL
CONTROL CABLE 2.50"
I� (53.50 mml 1.25"
x{31.75 mm}+j
0.50" (12.70 EMT EXPANSION
FERRULE
INTERNAL
JZLO CORNtR PULLEY
BEARING
—STAINLESS STEEL
CONTROLCABLE
3-2.7.2 TEE PULLEY, P/N 843791
The Tee Pulley is required when more than one Re-
mote Manual Release is used in the same system.
CRIMP SLEEVE TO BE
INSTALLED AS CLOSE
TO SINGLE OUTLET
END AS POSSIBLE
T TO UNIVERSAL CONTROL HEAD
SINGLE OUTLET END
CRIMP SLEEVE
TO REMOTE TO REMOTE
MANUAL RELEASE
00 MANUAL RELEASE
O
(COVER REMOVED)
Figure 3 -26. Tee Pulley, P/N 843791
3 -2.7.3 1/16 IN. CONTROL CABLE, P/N 219649
The Control Cable used in the system is stainless - steel,
1/16 in. O.D. stranded cable. The control cable is run
from the various system devices, through 1/2 in. EMT
conduit, to the UCH. Corner Pulleys are always used to
change the direction of the cable. Tee Pulleys are used
for a two -way branch point in a cable run. The 1/16 in.
Control Cable (P/N 219649) is a 500 ft. (152.4 m) roll
of cable.
3-2.7.4 CRIMPING TOOL, P/N 253538
AND CRIMP SLEEVES, P/N 214951
The Crimping Tool is used in conjunction with Crimp
Sleeves. Wherever the system 1/16 in. Control Cable
must be looped or terminated, the Crimp Sleeves and
Crimping Tool must be used.
Note: Splicing of the 1/16 in. Control Cable is not per-
mitted. Other Crimping Tools are not autho-
rized.
O® o
o �
Figure 3 -27. Crimping Tool, P/N 253538
3 -2.7.5 SYSTEM RECHARGE
For recharge purposes, multipurpose ABC dry chemi-
cal powder (monoammonium phosphate base),
P/N 806411 (50 lb, pail), must be utilized.
Figure 3 -25, Corner Pulley, P/N B844648
B000007 3 -12 January 2004, UL EX 4664/ULC CEX 515
BADGER INDUSTRY GUARD DRY CHEMICAL SYSTEM FOR VEHICLE SPRAY BOOTHS
CHAPTER 4
DESIGN
4 -1 INTRODUCTION
This chapter introduces the designer, installer and/or
user to the process whereby Badger Industry Guard
Dry Chemical Systems are designed. It outlines the pro-
cess, introduces the limitations imposed on design by
system hardware, as well as those mandated by perfor-
mance considerations. It also gives a brief introduction
to the use of industrial dry chemical in basic spray booth
fire suppression applications.
As the designer becomes familiar with this material,
they should remember that analysis and design is a
careful, step -by -step process. All steps must be followed,
none can be omitted, and all unique aspects of a given
application must be taken into account if the resulting
fire- suppression system is to deliver the desired results.
All systems must be designed in accordance with the
latest edition of NFPA Standard 17, "Standard-for Dry
Chemical Systems ",.NFPA Standard 33, "Standard for
Spray Applications Using Flammable or Combustible
Material', and other applicable NFPA standards. All con-
figurations are UL Listed to Underwriters Laboratories
1254, 1998 Edition, unless otherwise noted.
4 -2 VEHICLE SPRAY BOOTHS
4 -2.1 Components of a Spray y ooth
Vehicle spray booths are used for painting automobiles
and trucks, as well as other types of mobile equipment.
They consist of three main components:
1. The work area where the vehicle is painted,
2. The plenum, which is used to filter out overspray
from the exhaust air drawn through the work area,
and,
3. The duct, which draws air through filters in the work
area and plenum with a fan. The duct then exhausts
the filtered air.
A typical vehicle spray booth configuration is shown in
Figure 4 -1.
?NUM
Figure 4 -I. Typical Vehicle Spray Booth Configuration
Although vehicle spray booths are manufactured in a
variety of sizes and configurations, they can be broken
into two main categories based on the design of the ex-
haust system: cross -draft and down- draft. In the cross -
draft booth, air is moved from front to rear in the work
area. Typically, fresh air enters the work area through
Inlet filters in the door(s) and exits through exhaust
filters into a plenum at the rear of the booth. In the
down -draft booth, air is moved from top to bottom in
the work area. gpically, fresh air enters the work area
through inlet filters in the ceiling and exits through ex-
haust filters into a plenum on the floor of the booth.
This manual will provide the designer /installer with the
information necessary to identify the booth configura-
tion and design/install a Badger Industry Guard Dry
Chemical System to achieve proper fire suppression.
January 2004, UL EX 4684/ULC CE 515 4 -1 B900007
BADGER INDUSTRY GUARD DRY CHEMICAL SYSTEM FOR VEHICLE SPRAY BOOTHS
4 -2.2 Vehicle Spray Booth Applications In addition to performing the analysis and design pro -
Flgure 4 -2 illustrates a few of the typical configurations cess, and having a general knowledge of dry chemical
one might encounter when designing a Badger Industry systems the;system designer must also have a working
Guard Dry Chemical System for Vehicle Spray Booth knowledge of all system and sub - system limitations;
applications. this knowledge is necessary to ensure the effectiveness
of the installed fire - suppression system. Each design
must allow for the limitations of each part of the sys-
tem: detector(s), actuator(s), nozzles, piping, cylinders
and auxiliary control requirements.
Cross -Draft Drive Thru
Down -Draft Raised Floor
Down-Draft Side Exhaust
Down Draft Pit with Tunnel
Figure 4 -2. Typical Badger Industry Guard
Dry Chemical System
Vehicle Spray Booth Applications
4 -3 ' DESIGN PROCESS
Analysis and design should be approached as a me-
thodical process, and performed step -by -step. only
when all the steps are followed is the resulting-protec-
tion system complete. If any step is omitted, it is prob-
able that the system will not meet the design as specified
In its listing, and may not operate as intended. The steps
in the analysis and design process are:
1. Analyze area(s) to be protected.
2. Select nozzle locations.
3. Determine cylinders and their locations.
4. Design and locate pipe within limitations.
5. Determine aid locate detection.
6. Determine other auxiliary requirements.
For example, some detectors are unsuitable for some
types of fire hazard; the three nozzles available-for use
with the system will. distribute extinguishing agent in
different patterns; some systems will require one kind
of actuator rather than another, or may require a com-
bination of actuators; and finally, piping must be de-
signed so that the agent is distributed effectively.
The design limitations of industrial dry chemical sys-
tems and their components are discussed in detail in
this manual, and the designer should familiarize him-
self with them before beginning the design process.
4 -4 COMPONENTS OF SUPPRESSION
4 -4.1 Nozzles
Three different types of nozzles are available for vehicle
spray booth applications: Total Flooding (TF), Duct/Ple-
num (D/P) and 3 -Way. See Table 4 -1 for more Informa-
tion.
Table 4 -1. Nozzle Information
NPart
Number
Application
00005
Work Area
Pit plenum (end - position),
raised -floor plenum,
cross -draft plenum (box and
drive -thru types) and exhuastduct.
3 -Way
8100037
Pit plenum (with tunnel)
4 -4.2 Cylinders
The Badger Dry Chemical System Models DC -21 and
DC -45 are used in modular configurations for work
area, plenum and exhaust duct coverage using the T14,,
D/P or 3 -Way Nozzles. The Badger Model DC -70 is used
for protection of the work area, plenum and exhaust
duct of a basic size vehicle spray booth.
B900007 4 -2 January 2004, UL EX 4864/ULC CEX 515
BADGER INDUSTRY GUARD DRY CHEMICAL SYSTEM FOR VEHICLE SPRAY BOOTHS
4 -5 SYSTEM DESIGN: SUPPRESSION
4 -5.1 Nozzle Coverages
4 -5.1.1 WORK AREA
Protection in the work area is based on .a modular con-
cept. A single TF Nozzle (P/N 13100005) can protect a
work area module with the following limitations:
Maximum module volume per nozzle:
1260 ft .3 (35.7 m3)
• Maximum module height per nozzle:
24 ft. (7.3 m)
• Maximum module area:
105 ft.2 (9.8 m2) for 12 ft. (3.7 m) or less
height*
52.5 ft.2 (4.9 m2) for 24 ft. (7.3 m) height*
* Maximum module side length:
14 ft. (4.3 m) at 12 ft. (3.7 m) height*
10 ft. (3.0 m) at 24 ft. (7.3 m) height*
*Note: For heights in between 12 and 24 ft. (3.7 m and
7.3 m), reference tables 4 -2 and 4 -3,
Booth
Side 1
Shaded area is
the module
Figure 4 -3. Work Area Module
A nozzle can protect any work area module size pro-
vided none of the above limitations are exceeded. The
following tables are a guide outlining the maximum
single nozzle limitations
Table 4 -3. Maximum Single Nozzle
Work Area Module Sizes, Metric
Booth
Height
(m)
Table 4 -2. Maximum Single Nozzle
Work Area Module Sizes, Imperial
5 3.7*
Booth
Height
Module Side 2
(ft.)
[Dimensions Inside of the Table = Module Side 11
7.5 8.0 1 8.5 9.0 9.5 10.0
s 12*
14.00 13.10 12.30 11.60
11.00
10.50
13
12.90 12.10 11.40 10.70
10.20
9.60
14
12.00 11.20 10.50 10.00
9.40
9.00
15
11.20 10.50 9.50 9.30
8.80
8.40
16
10.50 9.80 9.20 8.70
8.20
7.80
17
9.80 9.20 8.70 8.20
7.80
7.40
18
9.30 8.75 8.20 7.70
7.30
7.00
19
8.80 8.30 7.80 7.30
6.90
6.60
20
8.40 7.80 7.40 7.00
8.60
6.3D
21
6.00. 7.50 7.00 6.70
6.30
8.00
22
7.60 7.10 6.70 6.30
6.00
5.70
23
7.30 6.80 6.40 6.00
5.7D
5.40
24
7.00 6.60 6.10 5.80
6.50
5.25
Notes:
'• Module side limitations for booth heights less than 12 ft.,
follow the limitations for those of the 12 it. height.
• All dimenslons' are Inside boolh dimensions.
Booth
Side 1
Shaded area is
the module
Figure 4 -3. Work Area Module
A nozzle can protect any work area module size pro-
vided none of the above limitations are exceeded. The
following tables are a guide outlining the maximum
single nozzle limitations
Table 4 -3. Maximum Single Nozzle
Work Area Module Sizes, Metric
Booth
Height
(m)
Module Side 2
(m)
[Dimensions Inside of the Table = Module Side 1]
2.3 1 2.4 2.6 2.7 2.9 3.0
5 3.7*
4.3 4.0 3.8 3.5
3.4
3.2
4.0
E
3.9. 3.7 3.5 3.3
3.1
2.9
4.3
3.7 3.4 3.2 3.1
2.9
2.7
4.6
3.4 3.2 1 3.0 2.8
2.7
2.6
4.9
3.2 3.0 2.8 2.7
2.5
1 2.4
5.2
3.0 2.8 2.7 2.5
2.4
2.6
515
2.8 2.7 2.5 2.4
2.2
2.1
5.6
2.7 2.5 2.4 2.2
2.1
2.0
6.1
2.6 2.4 2.3 2.1
2.0
1.9
6.4
2.4 2.3 2.1 2.0
1.9
1.8
6.7
2.3 2.2 2.0 1.9
1.8
1.7
7.0
2.2 2.1 2.0 1.8
1.7
1.7
7.3
2.1 2.0 1.9 1.8
1.7
1.6
Notes:
'• Module side limitations for booth heights less than 3.7 m,
follow the limitations for those of the 3.7 m height.
• All dimensions are Inside booth dimensions.
January 2004, UL EX 4684/ULC.CEX 515 4 -3
13900007
BADGER INDUSTRY GUARD DRY CHEMICAL SYSTEM FOR VEHICLE SPRAY BOOTHS
Figures 4 -4 through 4 -10 are examples of various work
area configurations demonstrating the application of
the modular nozzle protection for the vehicle spray
booth work area.
Note: The following figures are examples only and do
not represent limitations of the system.
1T
t —n)
Figure 4 -4. Work Area Module Configuration,
Example 1
11
(3.
(4.B m)
Figure 4 -5. Work Area Module Configuration,
Example 2
I
(4.a m)
Figure 4 -6. Work Area Module Configuration,
Example 3
t;
(3.1
19.a mJ
Figure 4 -7. Work Area Module Configuration,
Example 4
17
(3.i
tq.. m)
Figure 4 -8. Work Area Module Configuration,
Example 5
............:............
r-
r_
(2.9 m �j w RIO
(4.9 m) y�Jkav 39.T6 R.
:�%afei�n / (11.9 m)
�*--- 16 ft --�
(4.9 m)
Figure 4 -9, Work Area Module Configuration,
Example 6
(
(7.
im mf
Figure 4 -10. Work Area Module Configuration,
Example 7
B900007 4 -4 January 2004, UL EX 4864/ULC CEX 515
BADGER INDUSTRY GUARD DRY CHEMICAL SYSTEM FOR VEHICLE SPRAY BOOTHS
The nozzle is to be located overhead within the module
and at any position within a 2 ft., 9 in. (838 mm) square
area from the center of the module (see Figure 4 -11).
The nozzle tip Is to be 0 to 4.75 in. (0 to 121 mm) from
the ceiling.
2 ft.,i9 in.
(838jmm)- j
s� -�_'
T t�i1{�'�d
2 ft. 9 In
(838 mm) iz
Figure 4 -11. Work Area Nozzle Location Parameters
4 -5.1.2 SPECIAL. APPLICATION:
SIDE -WALL NOZZLE SYSTEM
The Badger Industry Guard Dry Chemidal System
for Vehicle Spray Booths supports side -wall nozzle
placement for protection of the work area. In this
application, one DC -45 utilizing four total flooding
nozzles (P/N B100005) is used to protect a work area
having maximum dimensions of 28 ft. L x 15 ft. W x
9ft., t In. H(8.5mLx4.6mWx2.8mH). The four
nozzles are placed along the side -walls aiming horizon-
tally towards the opposite wall as shown in Figure
4 -12. Modular protection can be allowed, provided an
entire DC 45 four- nozzle system Is.used without exceed-
ing the maximum dimensions of 28 ft. L x 15 ft. W x
9 ft., 2 in. H (8.5 m L x 4.6 m W x 2.8 m H) per work
area module.
Piping limitations for the Side -Wall Nozzle System are
detailed In Figure 4 -20.
Note: This special side -wall system is independent of
any of the parameters in Paragraph 4- 5.1.1.
None of the limitations in Paragraph 4 -5.1.1
apply to this side -wall system.
H 9 ft., 2 In. m
(2.e
Note: This special aide -wall system le Independent or the parameters In
Porn graph 4 -5.1.1 -nano of the limitations In Paragraph 4.5.1.1
apply to the side -wall system.
4 -5.1.3 EXHAUST DUCT
The. Exhaust Duct is a fan - powered air channel that
draws air through the work area, the plenum and out
through the duct. The D/P Nozzle will protect either-
round or rectangular ducts up to 28 ft. (8.5 m) in length
(see Figure 4 -13). Any change in duct direction or addi-
tional length requires an additional D/P Nozzle. The duct
nozzle-must be centered at the duct entrance, and
pointed in the direction of the air flow. The tip of the
duct nozzle must.be within 6 in. (152 mm) of the duct
entrance. The maximum diameter of a round duct is
48 in. (1219 mm); the maximum perimeter for a rect-
angular duct is 150.8 in. (3830 mm) and the maximum
diagonal is 48 in. (1219 mm). See Table 4 -4 for rectan-
gular duct dimensions.
Round Duct Rectangular Duct
Figure 4 -13. Exhaust Duct with Nozzle Placement
Table 4 -4. Rectangular Duct Dimensions
Rectangular Ducts
Side 1
Side 2 (Max.)
12.0 in. (305 mm)
46.4 In. (1179 mm)
14.0 In. (356 mm)
45,9 In. (1166 mm)
16.0 In. (406 mm)
45.21n. (1146 mm)
18.0 In. (457 mm)
44.5 In, (1130 mm)
20.0 in. (508 mm)
43.6 In. (1107 mm)
22.0 In. (559 mm)
42.6 in. (1082 mm)
24.0 In. (610 mm)
41.5 in. (1054 mm)
26.0 In. (660 mm)
40.3 in. (1024 mm)
28.0 In. (711 mm)
38.9 In. (988 mm)
30.0 in. (762 mm)
37.4 In. (950 mm)
32.0 In. (813 mm)
35.7 In. (907 mm)
34.0 in. (864 mm)
33.8 In. (859 mm)
36.0 In. (914 mm)
31.7 in. (805 mm)
38.0 In. (965 mm)
29.3 In. (744 mm)
40.0 In.0016 mm)
26.5 In. (673 mm)
42.0 In. (1067 mm)
23.2 in. (589 mm)
44.0 In. (1118 mm)
19.1 in. (485 mm)
Figure 4 -12. Work Area Protection, Side -Wall System 46.D (n. (1166 mm) I 13.7 in. (346 mm)
January 2004, UL EX 4664/ULC CEX 515 4 -5
B900007
BADGER INDUSTRY GUARD DRY CHEMICAL SYSTEM FOR.VEHICLE SPRAY BOOTHS
4 -5.1.4 PLENUM COVERAGE AND
NOZZLE PLACEMENT
Table 4 -5 outlines the maximum single nozzle protec-
tion for each of the various plenum configurations. As
with the protection of the work areas, plenum protec-
tion is based on the single nozzle coverage, and can be
modularized provided the limitations below for nozzles
employed do not exceed that of the single nozzle. Thus,
plenums with dimensions exceeding those below or pit
plenums with changes in direction or additional tun-
Table 4 -5. Plenum Coverage
Plenum Type
Nozzle Used
Dimensions per Nozzle
Nozzle Location
Downdraft Pit with Tunnel
3-Way 4 ft, x 4 R. (1.2 m x 1 mi
cross - section
Intersection of mein pit leg
(Inside Booth Dimensions)
Nozzle Orientation /Alm
Cross Draft (Box Type)
D/P 16 ft. Lx 4 ft. W x 1a ft. H
(4.9 m Lx 1,2 m W x 5.5 m H)
Overhead center with offset of
2 ft. (0.5 m) Square from the center
Straight down toward floor
from the top of pit
•Middle radial hole facing the
of the module
0 l0 16 [t) to 5.5 m] from
side tunnel
Nozzle lip 0 to 4.75 in.
end of straight pit)
• Small axial hole pointing down
(0 to 121 mm) from calling
3 -Way 4 0. x 4 0-d 2 m x 1.2 m)
cross - section
Cross Draft (Drive Thru or Pant Leg)
1 ft, to 3 ft. (0.3 m to 0.9 m)
D/P 15 R. L x 4 ft. W x 12 ft. H
(4.6 m Lx 1.2 m W x 3.7 m H)
Overhead center with offset of
2 ft.
Straight down toward floor
bridge height
• Two opposing radial holes, each
(0.6 m) Square from the center
(36 R: (11.0 m) total length)
2 ft. to 3 ft. (0.6 m to 0.9 m) sides
facing main pit legs
of the module
- Vertical transition
• Middle radial hole facing into
Nozzle tip 0 to 4.75 in.
14 R. (4.3 m) height
vertical transition
(0 to 121 mm) from calling
(Vertical transition must be
located 0 to 18 ft. 10 fo 5.5 m]
Raised Floor
D/P 30 ft. L x 15 R. W x 'I'll. H
(9.1 m L x 4.6•m W x 0.3 m H)
Horizontal and vertical confer of
shortest side, or Horizontal and
Aiming toward opposing wall
vertical center of longest side,
t 2 8. (0.6 m) offset along
horizontal centerline
I'Aff.
Nozzle tip 0 to 5.76 in.
(0 to .146 mm) from wail
DDWndraft Pit (Straight
D/P 4 R. x 4 ft. cross - section x 40 ft. L t 1 A. (0.3 m) Horizontal,
Aiming horizontal toward
(1.2 m x 1.2 m cross - section x t 1 ft. (0.3 m) Vertical from
far and of
12.2 m L) confer of either 4 x 4 0.
pit
}�
(1.2x 1.2 m) end -face
8900007
4 -6 January 2004, UL EX 4864/ULC CEX 515
Nozzle up 0 to 5.75 in.
(0 to 146 mm) from wall
Downdraft Pit with Tunnel
3-Way 4 ft, x 4 R. (1.2 m x 1 mi
cross - section
Intersection of mein pit leg
• Nozzle aiming vertically down
Mein pit legs 16 It. (5.5 m) Long
(36 ft. (11.0 m] total length)
centerline and funnel
centerline; 12 In. (305 mm)
• Two o posing radial holes,
each facing main pit legs
Tunnel 1 B R. (5.6 m) Length
(Tunnel must be located
from the top of pit
•Middle radial hole facing the
0 l0 16 [t) to 5.5 m] from
side tunnel
end of straight pit)
• Small axial hole pointing down
Side - Exhuast DowndraR
wllh Vertical Transition
3 -Way 4 0. x 4 0-d 2 m x 1.2 m)
cross - section
Intersection of mein pit leg
• Nozzle aiming horizontal
-Main pit legs 18 R. (5.5 m) Long
cenlerllne and vertical lransilion
cents dine; 12 in. (305 mm)
• Two opposing radial holes, each
(36 R: (11.0 m) total length)
from the lop of pit
facing main pit legs
- Vertical transition
• Middle radial hole facing into
14 R. (4.3 m) height
vertical transition
(Vertical transition must be
located 0 to 18 ft. 10 fo 5.5 m]
• Small axial hole facing pit wall
from the end of the straight pit)
8900007
4 -6 January 2004, UL EX 4864/ULC CEX 515
BADGER INDUSTRY GUARD DRY CHEMICAL SYSTEM FOR VEHICLE SPRAY BOOTHS
Nozzle to be located
15 ft.(a.6m) anywhere within the
Ito Nozzle to be shaded area
3
( 0.7 m
' `" located '
axy�,,
10 0.9 m) t anywhere i \ 2 r(0.6 m)
- ft. within the
(0.6 m) shaded area
o 12 ft.
2t
3 ft. 17.7 m)
10.9 mto 0.9 m) 18 ft.
(5.5 m)
4 ft.
2 to (1.2 m) 16 ft.
3 ft. (�.9 m)
(0.6 m to 0.9 m)
(1.2 m)
Cross Flow Drive Thru Semi Down Draft /Cross Flow
Nozzle Option 1, Nozzle Option 2,
Shortest Side Longest Side 40 ft.
t 2 ft. (0.6 m) t 2 ft. (0.6 m) (12.2 m)
Horizontal horizontal
from centerline from centerline
2 ft.
1 ft. (6.7 m) ( m) F 1 ft. (9.7 m)
Max. Height
r' 4 ft-
` (1.2 m)
30 ft. (9 m) -Nozzle to be located
15 ft. (l.6m) (Max. Length) anywhere within the
(Max. Length) shaded area.
Down Draft Raised Floor Down Draft Side Exhaust
(Basement)
Nozzle is 12" 25 mm 4 ft. 4 ft.
( ) (1.2 m) 1.2 m)
4 ft. down from top
(1.2 m) of pit q
\\
4 ft. J3�;
(7.2 m) \���
(5.5 m) J' (705 mm
4 ft. 36 ft. 4 ft.
(1.2 m) (11 m) (1.2 m)
Nozzle Is 12" (705 mm)
ft. down from top of
(1 ft. End of pit to pit and a maximum
(1.2 M) centerline of tunnel p.2 M) of 15 ft. (4.6m)
must be 18 ft. (5.5 m) or less from top
Down Draft Pit W'/Tunnel of vertical stack.
Down Draft Side Exhaust
with Vertical Transition
Figure 4 -14. Plenum Nozzle Locations
January 2004, UL EX 4684JULC CC, X 515 4.7
8900007
BAD4ER INDUSTRY GUARD DRY CHEWCAL SYSTEM FOR VEHICLE SPRAY BOOTHS
3/4"
3/4"
I
NOZZLE
n n
Figure 4 -18. DC -21, One Nozzle:
Notes: Work Area, Plenums or Duct
1. Maximum vertical height of nozzles is:
24 ft. (7.3 m) above the base of the cylinder above the base of the cylinder for work areas;
18 ft. (5.5 m) above the base of the cylinder for cross - draft, box-type plenums; and
12 ft. (3.7 m) for all other plenum and duct applications.
2. All fittings to be 150 lb, class minimum.
Table 4 -11. DC -21, One Nozzle: Work Area, PIenums or Duct Specifications
Cylinder Size Nozzle Qty. Nozzle Type Piping Maximum Maximum
Section NPT Pipe Size Pipe Number of
Length Elbows
DC -21 1 DIP, TF Cinder to
or 3 -Way Nozzle 3W 70 ft.
(21.3 m) 13
Jauuary 2nnd TTT
--
4 -11
B900007
BADGER INDUSTRY GUARD DRY CHEMICAL SYSTEM FOR VEHICLE SPRAY BOOTHS
.1
DIP• `
NOZZLE
(N6) • �
T2B�
DIP
NOZZLE
(N5)
LE
I
314" TF
T3 NOZZLE
(N2)
TF
NOZZLE Figure 4 -24. DC -70, Six Nozzles
(N1) (4 Work Area, I Plenum and 1 Duct)
Cylinder to T1
�••• --••
T1 11 T2A
• �.. Ti to T28
...... T2A Io T3
T3 1. Nozzle 141IN2
T3 to Nozzle N31H4
T28 to Nozzle H4IN5
Notes:
1. Pipe from T2B to each nozzle must be balanced.
2. Pipe from T2A to each T3 must be balanced.
3, Pipe from T3 to each nozzle must be balanced.
4. Ratio of length of pipe from T1 to T2B vs length of pipe from T1 to T2A must not exceed 2:1, nor fall below 1:1.
5. Maximum vertical height of nozzles is 12 ft. (3.7 m) above the base of the cylinder.
6. Nozzles .N1 through N4 must be TF nozzles.
7. Nozzles N5 and N6 must be D/P nozzles.
B. All fittings must be 160 lb. class.
Table 4 -17. DC -70, Six Nozzles Specifications
(4 Work Area, 1 Plenum and 1 Duct)
Cylinder Slze Nozzle Qty. Nozzle Type Piping
NPT Pipe Si
MaP!mum
Maximum
Section
ze
P e
Number of
Length
Elbows
IND -70 6 Cylinder 10 T1
1"
28 ft.
(8.5 m)
6
T1 to T2A
1"
9 ft.
(2.7 m)
2
T1 to T2B
3/4"
18 ft.
(5.5 m)
4
T2A to T3
3/4"
11 ft.
(3.4 m)
3
TF T3 to Nozzle
NI-N4
3/4"
11 R
(11 m)
3
DIP T213 to Nozzle
1/2"
8 R.
N5 /N6
(2 .4 m)
3
January 2004,. UL EX 4664/ULC CEX 515
4 -17
B900007
' $ADG,ER INDUSTRY GUARD DRY CHEMICAL SYSTEM FOR VEHICLE SPRAY BOOTHS
T1 •.•'• T2
NOZZLE
3/4"
���'•� NOZZLE
T2
NOZZLE
`��kpy... ..
—'—� Cylinder to T1
LE' T1 to T2
T2 to Nozzle
Notes: Figure 4 -19. DC -45, Four Nozzles: Work Area
.. System piping must be balanced.
2. Maximum vertical height of nozzles is 24 ft. (7.3 m) above the base of the cylinder.
3. All fittings to be 150 lb. class minimum.
Table 4 -12. DC -45, Four Nozzles: Work Area Specifications
Cylinder Size Nozzle Qty. Nozzle Type Piping Maximum
Section NPT Pipe Size Pipe
Length
DC -45 1 4
Cylinder to T1 1 41 ft.
(12.5 m)
3/4" 11 ft. (3.4 m) TF 3/4" 11 ft.
(3.4 m)
Maximum
Number of
Elbows
7
3
3
B900007
4 -12 January 2004, UL EX 4864/ULC CEX 515
BADGER INDUSTRY GUARD DRY CHEMICAL SYSTEM FOR VEHICLE SPRAY BOOTHS
/,0001". .
'• 3/4'x••
T9 NOZZLE
if
'-ZLE
Key
Cylinder to T1
• • T1 to Nozzle
Notes: Figure 4 -16, DC -21, Two Nozzles: Plenum and Duct
1. System piping must be balanced.
2. Maximum vertical height of nozzles is:
18 ft. (5.5 m) above the base of the cylinder for cross - draft, box -type plenum, and
12 ft. (3.7 m) above the base of the cylinder for all other plenum and duct applications.
3. All fittings to be 150 lb. class minimum.
Table 4 -8. DC -21, Two Nozzles: Plenum and Duct Specifications Option 1
Cylinder Nozzle Piping Maximum Maximum
Size qty. Nozzle Type p g NPT Pipe Size
Section p Pipe Number of
Length Elbows
2 D/P
IND -21 2 2 3 -Way or Cylinder to T1 3/4" 60 ft.
1 D/P and 1 3 -Way (18.3 m) 8
2 D/P
2 3 -Way or T1 to Nozzle 3/4" 11 ft.
1 D/P and 1 3 -Way (3.4 m) 4
Table 4 -9. DC -21, Two Nozzles: Plenum and Duct Specifications Option 2
Cylinder Nozzle Nozzle Maximum Maximum
Size qty, Type Section p NPT Pipe Size
n Pipe Number of
Length Elbows
DC -21 Cylinder to T1 3/4" 20 ft.
(6.1 m) 7
2 D/P
2 2 3 -Way or T1 to Nozzle 3/4" 25 ft.
1 D/P and 1 3 -Way (7.6 m) 6
January 2004, UL EX 4684/ULC CEX 515
4 -9
B900007