HomeMy WebLinkAbout2664 Jewett Ln (2)fa
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CITY OF SANFORD PERMIT APPLICATION V
Permit # : 0` Date: Z ^ Z3 — n
idob Address:
Description of Work: =tA
Hlstoric District: Zoning: Value of Work: S b4
Permit Type: Building Elw Plumbing Fire Sprinkler/Alarm Pool
Electrical: New Service — # of AMPS Addition/Alteration Change of Service Temporary Pole _
Mechanical: Residential Non -Residential Replacement New (Duct Layout & Energy Cale. Required)
Plumbing/ New Commercial: # of Fixtures # of Water & Sewer Lines # of Gas Lines
Plumbing/New Residential: # of Water Closets Plumbing Repair — Residential or Commercial
Occupancy Type: Residential Commercial Industrial Total Square Footage:
Construction Type: I # of stories: # of Dwelling Units: Flood Zone: (FEMA form required for other than X)
Parcel #:
Owners Name & Address:
i
Contractor Name & Address:
Phone & Fax:
Bonding Company:
Address:
Mortgage Lender:
Address:
Arcbitect/Engineer:
Attach Proof of Ownership & Legal Description)
F3) ER C k LISP S4*JA 2b , FC ':iP-%i
Phone: L/D—/
WAFM
State License Number:
Contact Person: Phone:
Phone:
Address: Fax:
Application is hereby made to obtain a permit to do the work and installations as indicated. I certify that no work or installation has commenced prior to theissuanceofapermitandthatallworkwillbeperformedtomatstandardsofalllawsregulatingconstructioninthisjurisdiction. I understand that a separate
permit must be secured for ELECTRICAL WORK, PLUMBING, SIGNS, WELLS, POOLS, FURNACES, BOILERS, HEATERS, TANKS, and
AIR CONDITIONERS, etc.
OWNER'S AFFIDAVIT: I certify that all of the foregoing information is accurate and that all work will be done in compliance with all applicable laws regulating
construction and zoning. WARNING TO OWNER: YOUR FAILURE TO RECORD A NOTICE OF COMMENCEMENT MAY RESULT IN YOUR PAYING
TWICE FOR IMPROVEMENTS TO YOUR PROPERTY. IF YOU INTEND TO OBTAIN FINANCING, CONSULT WITH YOUR LENDER OR AN
ATTORNEY BEFORE RECORDING YOUR NOTICE OF COMMENCEMENT.
NOTICE: In addition to the requirements of this permit, there may be additional restrictions applicable to this property that may be found in the public records of
this county, and there rosy be additional permits required from other governmental entities such as water management districts, state agencies, or federal agencies.
permit
Signature
that I will notify the owner of the property of the requirements of Florida Lien Law, FS 713.
rt Date Signature of Contractor/Agent
t E GRAVE Date
MMISSION t DD 164260 r
a c d A' BEXPIREnded S: S: aovember 12, 2006o*1 Notary Services
Ow er/Agent is 'Pe ally Known to Me or
roduced ID_
Print Contractor/Agent's Name
Date
Signature of Notary -State of Florida Date
Contractor/Agent is _ Personally Known to Me or
Produced ID
APPLICATION APPROVED BY: Bid F It! 4
v
Zoning: tilities:
initial & Date) (Initial & ate)
Special Con itions:
1tts..
Initial & Date) Initial & Date)
C) - Co..
I
a '
CITY OF SANFORD BUILDING DIVISION
OWNER/BUILDER AFFIDAVIT
CONSTRUCTION CONTRACTING
Owners of property when acting as their own contractor and providing direct, onsite supervision
themselves of all work not performed by licensed contractors, when building or improving farm
outbuildings or one -family or two-family residences on such property for the occupancy or use of such
owners and not offered for sale or lease, or building or improving commercial buildings, at a cost not to
exceed $25,000, on such property for the occupancy or use of such owners and not offered for sale or
lease. In an action brought under this part, proof of sale or lease, or offering for sale or lease, of any such
structure by the owner -builder within I year after completion of same creates a presumption that the
construction was undertaken for purposes of sale or lease. This subsection does not exempt any person
who is employed, by or has a contract with such owner and who acts in the capacity of a contractor. The
owner may not delegate the owner's responsibility to directly supervise all work to any other person
unless that person is registered or certified under this part and the work being performed is within the
scope of that person's license. For the purposes of this subsection, the tern `owners of property"
includes the owner of a mobile home situated on a leased lot. To qualify for exemption under this
subsection, an owner must personally appear and sign the building permit application.
State law requires construction to be done by licensed contractors. You have applied for a permit under
an exemption to that law. The exemption allows you, as the owner of your property, to act as your own
contractor with certain restrictions even though you do not have a license. You must provide direct,
onsite supervision of the construction yourself. You may build or improve a one -family or two-family
residence or a farm outbuilding. You may also build or improve a commercial building, provided your
costs do not exceed $25,000. The building or residence must be for your own use or occupancy. It may
not be built or substantially improved for sale or lease. If you sell or lease a building you have built or
substantially improved yourself within I year after the construction is complete, the law will presume that
you built or substantially improved it for sale or lease, which is a violation of this exemption. You may
not hire an unlicensed person to act as your contractor or to supervise people working on your building. It
is your responsibility to make sure that people employed by you have licenses required by state law and
by county or municipal licensing ordinances. You may not delegate the responsibility for supervising
work to a licensed contractor who is not licensed to perform the work being done. Any person working
on your building who is not licensed must work under your direct supervision and must be employed by
you, which means that you must deduct F.I.C.A. and withholding tax and provide workers' compensation
for that employee, all as prescribed by law. Your construction must comply with all applicable laws,
o ces, buil ' co s, and zoning regulations.
I, o hereby state that I am qualified and capable of performing the
requested construction involved with the permit application filed.
I will assume full responsibility as an Owner/Builder Contractor, and will personally supervise all work
allowed by law on the permitted structure.
r2,22-3
Owner/Builde ignature Date o
S
Print Owner/B 'Ider Name >
C r
s5
t re o Notary -State of Florida Date = m
v G)
Owner is Persoi ly Known to Me or has
Produced ID _ A
Division of Corporations Page 1 of 2
Florida Limited Liability
ALTMAN ENTERPRISES, LLC.
Document Number
L03000022875
State
FL
Total Contribution
0.00
PRINCIPAL ADDRESS
200 NORTH ELM AVE.
SANFORD FL 32771
MAILING ADDRESS
781 BROADOAK LOOP
SANFORD FL 32771
FEI Number
NONE
Status
ACTIVE
Registered
Name & Address
ALTMAN, DWIGHT T
781 BROADOAK LOOP
SANFORD FL 32771
t
Manager/Member Detail
Date Filed
06/23/2003
Effective Date
NONE
Name & Address Title
ALTMAN, DWIGHT T
781 BROADOAK LOOP
MGRM
SANFORD FL 32771
Annual Reports
11 Report Year Filed Date
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Division of Corporations Page 2 of 2
Previous Filing J Return to List Next Filing
No Events
No Name History Information
Document Images
Listed below are the images available for this filing.
THIS IS NOT OFFICIAL RECORD; SEE DOCUMENTS IF QUESTION OR CONFLICT
Corporations I tia uirV Corporations Helo-
i.3
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Division of Corporations Page 1 of 2
Florida Profit
ATLANTIC FOAM, INC.
PRINCIPAL ADDRESS
200 N ELM AVE
SANFORD FL 32771
Changed 05/28/2002
MAILING ADDRESS
200 N ELM AVE
SANFORD FL 32771
Changed 05/28/2002
Document Number FEI Number Date Filed
P01000091589 593744647 09/19/2001
State Status Effective Date
FL ACTIVE NONE
ReLyistered Aizent
Name & Address
ALTMAN, TERRY
781 BROAD OAK LOOP
SANFORD FL 32771
Name Changed: 05/28/2002
Address Changed: 02/17/2003
Officer/Director Detail
Name & Address Title
ALTMAN, DWIGHT T
781 BROAD OAK LOOP
PSTD
SANFORD FL 32771
Annual Reports
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pivision of Corporations Page 2 of 2
Report Year Filed Date
2002 05/28/2002
2003 02/17/2003
Previous Filing Return to List Next Filing
No Events
No Name History Information
Document Images
Listed below are the images available for this filing.
02/17/2003 -- COR - ANN REP/UNIFORM BUS REP
05/28/2002 -- COR - ANN REP/LNIFORM BUS REP
09/19/2001 -- Domestic Profit
THIS IS NOT OFFICIAL RECORD; SEE DOCUMENTS IF QUESTION OR CONFLICT
Corpora%ons Tnqulry Corporations Help
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Seminole County Property Appraiser Get Information by Parcel Number Page 1 of 1
PARCEL DETAIL CI Back >
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2004 WORKING VALUE SUMMARY
GENERAL Value Method: Market
Parcel Id: 26-19-30-5AE-700A-0000 Tax District: Si -Number
SANFORD
of Buildings: 1
Depreciated Bldg Value: $705,289
ALTMAN ENTERPRISES
Owner: LLC Exemptions: Depreciated EXFT Value: $13,384
Address: 200 N ELM AVE Land Value (Market): $74,567
City,State,ZipCode: SANFORD FL 32771 Land Value Ag: $0
Property Address: 2664 JEWETT LN SANFORD 32771 Just/Market Value: $793,240
Facility Name: Assessed Value (SOH): $793,240
Dor: 48-WAREHOUSE-DISTR & ST Exempt Value: $0
Taxable Value: $793,240
SALES
Deed Date Book Page Amount Vac/Imp
2VALUE SUMMARY SPECIAL
WARRANTY DEED 07/2003 04940 1082 $950,000 Improved WARRANTY
DEED 04/1998 03416 1853 $250,000 Improved 203
003Tax Bill Amount: , 756 WARRANTY
DEED 09/1983 01487 1674 $120,000 Improved 29
2003TaxableValue: $80303,129 WARRANTY
DEED 07/1980 01285 1125 $65,000 Improved DOES
NOT INCLUDE NON -AD VALOREM ASSESSMENTS
WARRANTY
DEED 03/1979 01218 1484 $60,000 Improved Find
Comparable Sales within this DOR Code LEGAL
DESCRIPTION PLAT LAND
SW 1/4 OF BLK 70 & BEG SE COR OF SW 1/4 Land
Assess Method Frontage Depth Land Units Unit Price Land Value RUN E 22.65 FT N 315.52 FT W 25.60 SQUARE
FEET 0 0 106,524 .70 $74,567 FT S 315.53 FT TO BEG MM SMITHS SUBD PB 1 PG
55 BUILDING
INFORMATION Bid
Num Bid Class Year Bit Fixtures Gross SF Stories Ext Wall Bid Value Est. Cost New 1
MASONRY PILAS 1984 3 30,000 1 CONCRETE BLOCK - MASONRY $705,289 $921,947 EXTRA
FEATURE Description
Year Bit Units EXFT Value Est. Cost New COMMERCIAL
ASPHALT DR 2 IN 1984 32,250 $13,384 $26,768 NOTE:
Assessed values shown are NOT certified values and therefore are subject to change before being finalized for ad valorem tax purposes.
If
you recently purchased a homesteaded property your next ear's property tax will be based on Just/Market value. http://
www. scpafl.org/pls/web/re_web. seminole_county_title?parcel=2619305AE700A000,... 1 / 14/2004
SANFORD FIRE DEPARTMENT
FIRE PREVENTION DIVISION
300 N. Park Ave., Sanford, FI.32771 / P. O. Box 1788, Sanford, Fl. 32772
407 302-2520 / FAX (407) 302-2520
Pager (407) 918-0395
Plans Review Sheet
Date: January 22, 2004 Business Address: 2664 Jewett Lane.
Industrial Occupancy: New Paint Booth
Business Name: Atlantic Foamy Ph. (407) 324-0731
Contractor: Terry Altman Ph. (321) 377-1385
Fax.
Reviewed 11 Rejected I I Reviewed with Comment (X)
Reviewed by: Timothy Robles, Fire Protection Inspector/Plans Examiner -7
Comment: Installation of a new paint booth. The Sanford fire department will require the
following below
1. Paint Booth Shall meet requirements ofN.F.P.A #33
2. Fire Suppression system required inside paint booth
3. Additional permit required for the instillation of the fire suppression system
4. all interior electrical powered lights, switches, bulbs, shall be explosion proof
5. 4 A 60 BC Fire Extinguisher required for paint booth for on site fire protection
6. Make Up Air requiredfor paint booth per #33. 5-3 *
7. Exhaust Fan duct shall be 25 ft from any combustible construction and Eft from
roof and or wall.
8. Post "No Smoking" sign near paint booth
9. Light for paint booth and fan shall be explosion proof.
Covered Area Covered Area
Electrical Control
Covered Area IBreak Room I Concrete Pad
Ventilation System as manufactured by COL -MET
Atlantic Foam, Inc.
2664 Jewett Lane
Sanford, A 32771
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COMPLIANCE TO APPLICABLE CODES
This Spray Booth is designed to be in strict accordance with the National Fire Protection AssociationStandardNumber33, "Spray Application Using Flammable Combustible Materials. The NFPA
Standard Safety Code for the Design, Construction and Ventilation of Spray Finishing Operations." This
Spray Booth meets or exceeds the requirements of the Occupational Safety and Health AdministrationOSHA).
MATERIAL SPECIFICATIONS
The Paint Spray Booth panels, filter racks and product doors are constructed of 18-gauge steel, conforming to ASTM A527 "Lock Forming Quality" and are hot dipped galvanized per ASTM A525withG90coating.
All structural steel conforms to ASTM A36.
THE ASSEMBLY DRAFINGS YOU HAVE RECEIVED ARE
IN A GENERIC FORMAT. OPTIONAL ASSESSORIES MAY
NOT BE SHOWN AS PROVIDED. PLEASE REFER TO YOUR
PURCHASE ORDER FOR A COMPLETE DESCRIPTION OF
YOUR BOOTH ORDER.
IS
cti N
O p
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10'-2"
20'-4" 0.0.
42"0 STACK
e7
a- k
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42" DIA TUBEAXIAL FAN UNIT
RATED FOR 20,000 SCFM EXHAUST
1/2" SP, DRIVEN BY A 5 HP OOP TYPE
MOTOR
LIGHT FIXTURES, (4) SUPPLIED
MANOMETER
FOUR TUBE 48 ; 32 WATT FIXTURES
IZMOUNTED
BEHIND CLEAR TEMPERED GLASS PANES,
UL" RATED FOR THEIR INTENDED o
USE AND PLACEMENT, (4 S do G) f
1
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LEFT
SIDE ELEVATION Final
Date
RECEIVED
I Fire
DOO JAN 0 7 2004 in
O 20'-
518" PLAN
VIEW 18
GA GALV. STL SHELL PRIME
QUALITY G90 3
1)
HEAROER SUPPORT M8
X 16.5 EXHAUST
FILTERS, (44) SUPPLIED 20"
X 20" X 2" FILTERS WITH
GRIDS 2)
COLUMN SUPPORT M6
X /14.4 N
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OFFlCE COPY
PLANS REVIEWED
CITY OF SANFORD
c 1
SANFORD FIRE DEPARTMENT
FIRE PREVENTION DIVISION
300 N. Park Ave., Sanford, Fl. 32771 / P. O. Box 1788, Sanford, FI.32772
407 302-2520 / FAX (407) 302-2520
Pager (407) 918-0395
Plans Review Sheet
Date: January 22, 2004 Business Address: 2664 Jewett Lane.
Industrial Occupancy: New Paint Booth
Business Name: Atlantic Foamy Ph. (407) 324-0731
Contractor: Terry Altman Ph. (321) 377-1385
Fax.
Reviewed ] Rejected I ] Reviewed with Com ent {X)
Reviewed by: Timothy Robles, Fire Protection Inspector/Plans Examiner f
Comment: Installation of a new paint booth. The Sanford fire department will require the
following below
1. Paint Booth Shall meet requirements ofN.F.P.A #33
2. Fire Suppression system required inside paint booth
3. Additional permit required for the instillation of the fire suppression system
4. all interior electrical powered lights, switches, bulbs, shall be explosion proof
S. 4 A 60 BC Fire Extinguisher required for paint booth for on site fire protection
6. Make Up Air requiredfor paint booth per #33. 5-3 *
7. Exhaust Fan duct shall be 25 ft from any combustible construction and 6ft from
roof and or wall.
8. Post "No Smoking" sign near paint booth
9. Light for paint booth and fan shall be explosion proof.
Exhaust Fan and Chambers
The booth exhaust chamber(s) is/are located as shown in the mechanical drawing package which is
included in this manual. The exhaust gasses are pumped through the exhaust duct by a tubeaxial or
vaneaxial fan which is powered by an ODP motor. The fan is made of spark resistant material and the
motor is located out of the air stream. The exhaust chamber(s) operate(s) under a negative pressure to
induce the required airflow through the exhaust filters.
Product Doors
The product doors can;be filtered or solid and may be either overhead doors, bi-fold doors, or tri-fold
doors. Some industrial- spray booths have an open front in lieu of product doors.
Overhead doors are equipped with an intrinsically safe pneumatic safety edge. There are two 3-button
controls to operate each door, one inside and one outside the booth. A chain and sprocket mec isrr
will I ed manually also.
Air Make Up Unit (AMU)
The air make up unit supplies filtered, heated atmospheric air. This unit may be.heated by natural gas,
LP gas, steam coils or hot water coils. The temperature of the AMU discharge air is controlled by a
thermostat. The airflow capacity of the fan and motor is matched to the airflow capacity of the spray
booth exhaust fans. Some air makeup units also have the capability to provide a paint cure cycle. This
cycle, employed after the paint spraying operations are complete, typically involves supplying air that is
heated to the paint area of the booth to decrease paint cure times.
Heated Air Makeup Units are available optionally and are not included as part of the ETL Listing
for this booth.
FIRE OR EXPLOSION
Local fire codes prohibit smoking in the vicinity of spray painting
operations. Consult the local fire marshal for posting of "NO
SMOKING" signs.
Improperly maintained equipment could cause sparks which could
ignite volatile fumes or liquids.
FOR YOUR SAFETY
Beware of poor electrical wiring that could cause sparks. DO NOT
store flammable liquids adjacent to or inside the paint spray booth.
Read all refinishing product labels and instructions.
DURING MAINTENANCE
During routine maintenance inside a paint spray booth, DO NOT use
any electric powered airless spray rigs, pressure washers or similar
equipment when applying a low flash point solvent or peel coating.
Run the paint spray booth exhaust fan to purge dangerous vapors that
could ignite or explode while cleaning or performing maintenance
inside the booth.
FIRE PROTECTION
An approved fire protection system must be installed on your booth to comply
with NFPA 33, Section 7.
Portable fire extinguishers must be located in or around your paint mix room
per NFPA 10.
SECTION 2
DOOR LATCH
This Section contains literature pertaining to the installation, operation and maintenance of the above
component. ,
Your COL -MET Spray Booths, Inc. paint spray booth is provided with Brixon
door latches to secure the doors in the closed position and hold contact against
the foam rubber seal. These latches are pressure relief latches that will allow the
spray booth doors to open in the case of an explosion. This feature also allows
for ease of booth operator egress from the paint spray booth by applying
moderate pressure to the door from inside the booth.
Product Specification
Brixon pressure relief latch, Model P3 — Truck Booth Product Doors
Brixon pressure relief latch Model P2 — Auto Booth Product Doors & all Personnel Doors
Product Source
Col -Met Spray Booths, Inc. Phone: 972-272-3838
Brixon Manufacturing Co. Phone: 612-688-2540
i MP 0 R7 it
F3 114- Pl`-
THE BP,{ ON LATCH, ITS PURPOSE, SELECTION, AND USE
The purpose of the Brixon® pressure release latch is to provide venting in the
event of an internal explosion, and to maintain a positive seal in order to
prevent loss of heat and/or escape of gasses under normal conditions,
Brixon® latches are Factory Mutual approved as explosion -venting door latches
1998 Factory Mutual approval Guide 8-1). Brixon® latches are designed to
operate. under a wide variety of conditions with a variety of options available to
suit particular purposes. The user must insure that the larches are appropriate for
the particular application. Any questions regarding model selections should be
referred to the facTory.
ADJUSTMENT
LAT; H RELEASE FORCE
It 1s recommended that the latch release force be adjusted prior to mounting when the
internal components are visible, The pressure setting should allow the latch to open at
an internal pressure slightly higher than that encountered under normal operation
circumstances. Caution: Factory Mutual requires that latches open at a maximum
internal pressure of 50 Ibs/ft2 (224.1 kg/m2), while NFPA (National Fire Protection
Association) recommends 30 lbs/ft2(134.5 kg/m2): in general, the lowest practical
setting should be used,
The appropriate release pressure is obtained by the following calculations, (The formula
assumes a hinaed door with the latches mounted on the edge.opposite the hinges.)
NOTE: Divide door area by 2 if door is hinged. Divide by 1 of not hinged.
door area x maximum internal pressure = force on latches at release
2(hinged)
force on latches = latch release setting for each latch
number of latches
EXAMPLE:
2 ft. by 4 ft, hinged door, internal release pressure of 15 psf, 2 latches.
2x4 x (15) = 60 lbs. 60 _ 2 = 30 lbs. setting per latch,
2
LATCH RELEASE FORCE
ADJUSTMENT CHART
ENGUSH
Latch Release Pressure fibs.) Pressure Changes (lbs.) Full turns
Model Min, Max. Per Turn Per 1 /2 turn Available
1 3,9 17 1.46 0.730 9
2 10 45 2.41 1.205 14.5
3 43 180 5.96 2.980 23
4 58 260 9.87 4,935 23
METRIC
Latch Release Pressure (lbs,) Pressure Changes (lbs.) Full turns
f Model Min. Max. Per Turn Per 112 turn Available
1 1.77 7.73 0.66 0.330 9
2 4.55 20,45 1.10 0,550 14.5
3 19.55 81.82 2.71 1.355 23
4 26.36 129.55 4.49 2.245 23
Roller
Strike
Beari
Bearing Pin
Set Screw
Spring
Nut Spring
Rolle4 L Laminated Cam
End
fl it
Detail Of Cam & Flattened Ball
Head of adjusting Screw
Handle
r
Latch
Adjustment Screw
r
Note; Precise pressure adjustment is not possible due to the location of the
strike, the amount of gasket compression, friction, etc. The listed values are a
guide only, and if the release pressure is critical, the pressure must be measured
directly for more accuracy. The estimated variance is plus or minus 2 full turns.
To adjust, have the latch in the door closed position wherein one rivet which
holds the Paminated cam together is exposed.
Turn the adjusting screw counter -clockwise to its loosest position, making sure
that the sauare nut does not come off the ball pin Using the table on page 3 as
a guide, tighten the adjusting screw a half turn at a time until the desired
pressure setting is reached, It should be possible to feel the adjusting screw
slipping into the relaxed position at each half turn. For example, if you wanted
107 lbs. pressure setting on a #4 latch, you would tighten the adjusting screw 10
half turns (10 x 4.935) + (58 lbs. min.) = 107 lbs..
If the latch is mounted, adjustment can be made by turning the adjustment
screw to Its tightest position and backing off to the desired setting. Latches can
be factory adjusted upon request for additional cost.
ADDITIONAL INFORMATION: CORROSION
Stainless steel internal** parts should last approximately five times as long as steel
parts depending on the severity of the corrosive atmosphere. Trace metals in
stainless steel tend to create chromium oxide coating which can be attacked
by a wet chloride ion in marine conditions and eventually rust will occur. Only
the end -user can know the severity of corrosive conditions and proper, regular
maintenance becomes even more important under severe corrosive conditions.
Aluminum will oxidize and discolor with time, but the discoloration will not affect
the strength or overall life of aluminum. It may be difficult, however, to
distinguish corrosion from discoloration,
Salt or corrosive atmospheres can cause aluminum to break, down and become
weakened. At the spot of corrosion, powdering will occur and also pitting of the
latch body or strike. For this reason Brixon® suggests that aluminum should be
preserved with a protective coating if it is exposed to corrosive conditions. Black
E Coat and Duplex anodizing are options available to preserve aluminum. (See
WARNINGS AND LIMITATIONS section, page 10).
Spark proof Brass latches are corrosion resistant and are available in our #2
model only. For marine conditions with heavy salt corrosion such as on ships or
on oil rigs at sea, an aluminum bronze can be special ordered in the #2 model,
Brixon® uses the following stainless steel alloys: 15-7, 17-7, 18-8, 303,
and 304-2B.
ADDITIONAL INFORMATION: MATERIALS
HOUSINGS = r'INTERNAL
F
BODIES ::STRIKES HANDLES PARTS SPRING -: SINS
STANDARD .-, Die Cast Zinc Die Cast Zinc Die Cast Zinc ` I Mild Steel Music Wire Mild Steel
DIE<CAST.71NC Zinc Plated Zinc Plated
STANDARD,,!,,. Ductile Iron I Ductile Iron I Ductiie Iron Mild Steel Music Wire f Mild Steel
IRON' Zinc Plated 1 I Zinc Plated
OPTIONAL : = Stainless Stainless Stainless
Steel Steel Steel
MOD.EL2:
c STANDARLI;:: Gray Iron Gray Iron Ductile Iron Mild Steel Chrome Mild Steel
IR.ON Class 30 Class 30 Zinc Plated Silicon Zinc Plated
OPTIONAL : Stainless 17-7 Stainless Stainless
Steel Steel Steel
STAND RR%'_. Aluminum 319 Aluminum 319 Aluminum 713 Mild Steel Chrome Mild Steel
4AL17NIINUl111 t Zinc Plated Silicon Zinc Plated
RTIONAL ` Stainless 17-7 Stainless StainlessISteelSteelfSteel
SP2A -_ Aluminum 319 Aluminum 319I Aluminum 713 Brass 17-7 Stainless Phosphorus
Steel Bronze
SP3$ Cast Brass Cast Brass Cast Brass Brass 17-7 Stainless Phosphorus
r
C83450 C83450 C83450 Steel Bronze
191ODE1
7T/\IDARD -i: Gray Iron Ductile IronI Ductile IronI Mild Steel Chrome Mild Steel.
IRO1V Class 30 Zinc Plated Silicon Zinc Plated
OPTIONAL - St inlelss 17 7S tainless Stainless
Steel
STM.1DARD Aluminum AluminumI Aluminum Mild SteelL Chrome Mild Steel
7AL UNIINLIM---" A 356-T6 319 713 Zinc Plated Silicon Zinc Plated
OPTlONA `` I Stainless 17-7 Stainless Stainless .
Steel Steel Steel
WODEE. 4=:
STrANDAi2D_ -, Ductile Iron I Ductile Iron Ductile Iron fvlild Steel Chrome Stainless
ERON Zinc Plated Silicon Steel
OPWTIDNAL Y . Stainless 17-7 Stainless Stainless
Steel Steel Steel
STA'fiIDARD =: Aluminum Aluminum Aluminum Mild Steel Chrome Stainless
ALUIIVItMNUIVl}-': A 356 T6 I 319 713 Zinc Plated Silicon Steel
APTIDNAL = Stainless 17-7 Stainless Stainless
Steel Steel Steel
M:CIDCL#93 94
STXNDA'RD Stainless Stainless Stainless Stainless Stainless Stainless
T4INLESS Steel I Steel I Steel I Steel I Steel Steel
Stainless Steel Internals optional on all models except spark proof
Duplex Anodizing optional on all Aluminum models
E Coating optional on all Aluminum models
Stainless Steel Body Pin standard on all #4 models
Hot Dip Galvanizing optional on all Iron models
Chrome Plating optional on all models
SECTION 4
FLUORESCENT LIGHT FIXTURES
This Section contains literature pertaining to the installation, operation and maintenance of the above
component. Tempered safety glass provided with the light fixtures is to be caulked to light frame at time
of installation.
Your COL -MET Spray Booths, Inc. paint spray booth is provided with LDPI, Inc. fluorescent
light fixtures. Below are the specifications for these light fixtures.
Product Specification
S&G Type: LDPI Model 390441 rear access, sealed & gasketed, 4-tube
fluorescent light fixture.
Open Type: LDPI Model 390229 open type, 4-tube fluorescent light fixture.
Bulb Size: 48" long, 32 watt
Bulb Type: T -8
Power Requirements: All lights provided are dual voltage (120VAC & 277VAC)
Product Source
COL -MET Spray Booths, Inc. Phone: 972-272-3838
LDPI, Inc. Phone: 800-657-6956
LIGHT FIXTURE
GLASS 14 1/2" X 48
FOAM GASKET
229 LIGHT FIXTURE
LIGHT PANEL
PRING LIGHT CLIP
v
y
K e a
1,ae s5a °c, .. „x } .-gaY.'»-.t a 'u'sx'r.ksc";c^"u;r""wn3 sa=ft;._asr%v,3-M. ,.'s;.'%.z.'•Ce . ,r. r. . t nF..--p'w.u'x'. :: .
UL 1570 listed. S
Canada listed C-UL. UL
Streamline design.
Sturdy 20-gauge durable white enamel
finished steel.
Standard fixture is 40 watt, available in
120 & 277 volts; 32 watt is also available
Compatible with most major brands of
paint booths.
Fixture must be mounted behind
stationary lens for paint spray booth
application.
5 ft. extended wire leads for wiring
ease.
Twist lock lamp holders.
No. of Hub Size
Description Ballasts Inches) Voltage Catalog Number
120V/60HZ 390229120-1768
Four 32 Watt, Instant Start, T-8 Electronic
1 3/8 BX 277V/60HZ 390229277-2000
Lamp F32T8, Med. Bi-Pin, 265 mA, 48" 347V/60HZ 390229347-3125
Four Ft. 32 Watt, Instant Start, T-8 Electronic
2 3/8 BX 120V/60HZ 390229120-1744
Open
Front
F32T8, Med. Bi-Pin, 265 mA, 48", High Light Output 277V/60HZ 390229277-1766
Fixture 120V/60HZ 390229120-1289*
40 Watt, Rapid Start, T-12,
2 3/8 BX 277V/60HZ 390229277-1290*
F40T12, Medium Bi-Pin, 430 mA, 48" 347V/60HZ 390229347-3278
Standard fixture. (Others may require longer lead time)
Nc-
oprSERS: 3 0; 3 400 S00 t4
t VAPOR%DUST
4 l
sk nwggm -
ETL listed.
Canada listed ETL-C.
Class 1, Division 2, Groups
A,B,C&D.
Class II, Division 2, Groups
F & G.
Listed for wet or damp loca-
tions.
Listed for locations having de-
posits of readily combustible
paint residues.
M Compact design (2'/4" fixture
depth) allows for mounting in
an insulated panel.
20 gauge steel construction,
coupled with a white baked
enamel finish, creates a du-
rable highly reflective fixture.
Clear tempered safety glass
hinged door panel ensures a
durable long lasting seal
against vapor, dust & moisture.
at
For paint spray booth appli-
cations.
Spring loaded lamp holders
to reduce shock and vibra-
tion.
Features a T-8 Electronic Bal-
last for greater energy sav-
ings.
Panel mount design provides
a simple but efficient means
of installation.
Front/inside access for easy
relamping.
Features an interlock switch
to be wired in such a way as
to disable paint spray equip-
ment when front access door
ipanelisopened.
Meets NFPA-33 require-
ments for inside access.
No. of Hub Size
Description Ballasts Inches) Voltage Catalog Number
7Mro Lamp
Three
25 Watt, Instant Start, T8 Electronic 1 2) 1/2 NPT
120V/60HZ
277V/60HZ
390320120-1752*
390320277-1745
Fixture F25T8, Med. Bi-Pin, 265mA, 36" 347V/60HZ 390320347-3276
60HZ 390340* 176877FourLamp25Watt, Instant Start, T8 Electronic 1 2) 12 NPT 277W277V/60HZ 390340277 2000 ThreeFt. Fixture
F25T8,
Med. Bi-Pin, 265mA, 36" 347W60HZ 390340347-3125 Six
Lamp 120W60HZ 390360120-1768 Three
Ft. 25 Watt, Instant Start, T8 Electronic 2 2) 12 NPT 277V/60HZ 390360277-2000 Fixture
F25T8, Med. Bi-Pin, 265mA, 36" 347W60HZ 390360347-3125 lWo
Lamp 120W60HZ 390420120-1744* Four
Ft. 32 Watt, Instant Start, T-8 Electronic 1 2) 12 NPT 277V/60HZ 390420277-1766 Fixture
F32T8, Med. Bi-Pin, 265 mA, 48", High Light Output 347V/60HZ 390420347-3276 120W60HZ
390440120-1768* Four
Lamp 32 Watt, Instant Start, T-8 Electronic 1 2) 1/2 NPT 277V/60HZ 390440277-2000* Four
Ft. F32T8, Med. Bi-Pin, 265 mA, 48" 347W60HZ 390440347-3125 Fixture
32
Watt, Instant Start, T-8 Electronic 2 2) 1/2 NPT 120V/60HZ 390440120-1744 F32T8,
Med. Bi-Pin, 265 mA, 48", High Light Output 277V/60HZ 390440277-1766 32
Watt, Instant Start, T-8 Electronic 120W60HZ 390460120-1768* Six
Lamp Four
F32T8,
Med. Bi-Pin, 265 mA, 48' 2 2) 1/2NPT 277V/60HZ 390460277 2000 Fixture
347V/60HZ 390460347-3125 32
Watt, Instant Start, T-8 Electronic 2 2) 1/2 NPT 120V/60HZ 390460120-3124 F32T8,
Med. Bi-Pin, 265 mA, 48", High Light Output 277V/60HZ 390460277-3277 Two
Lamp 40 Watt, Instant Start, T8 Electronic 1 2) 1/2 NPT 120V/60HZ 390520120-3209 FiveFt. Fixture
F40T8,
Med. Bi-Pin, 265 mA, 60" 277V/60HZ 390520277-3210 Four
Lamp 120V/60HZ 390540120-3209* Five
Ft. 40 Watt, Instant Start, T8 Electronic 2 2) 12 NPT 277V/60HZ 390540277-3210 Fixture ,
F40T8, Med. Bi-Pin, 265 mA, 60" Six
Lamp 120V/60HZ 390560120-3209 Five
Ft. 40 Watt, Instant Start, T8 Electronic 2 2) 12 NPT 277W60HZ 390560277-3210 Fixture
F40T8, Med. Bi-Pin, 265 mA, 60" o
Standard
fixture. (Others may require longer lead time)
Dp HAZARD.OUS LOCATION FUNDAMENTALS4 .. ?' '_ :
n Y`,R" , ^yS;i ` 5 9 .;7'4t' , " tif, , q t ak ' Y .h, 7
Hazardous Location Standards are laid
out in the.following guidelines:
The NEC (National Electric Code)
for the USA
The CEC (Canadian Electric Code)
for Canada
In both countries these guides are
accepted and used by most authorities
as the final standard on installation and
use of electrical products. These 2 guides
with the issuance of the new NEC
standard are almost identical.
Hazardous Locations and
The National Electrical Code
In the United States of America the In Canada the government agency
government agency responsible is OSHA responsible is the Standards Council of
Occupational Health and Safety Canada. Standards Council of Canada has
Administration). OSHA has authorized a authorized a group of testing laboratories
group of NRTL (Nationally Recognized Testing to certify equipment. At this time the
Laboratories). At this time the following following laboratories are authorized.
laboratories are recognized. CSA (Canadian Standards Association
CSA (Canadian Standards Association ETL Testing Laboratories Incorporated
ETL Testing Laboratories Incorporated UL (underwriters Laboratories Inc.)
Factory Mutual Research Corporation C-UL (Underwriters' Laboratories of
MET Laboratories Canada)
UL (Underwriters Laboratories Inc.
United States Testing Co. Inc.
In addition to these two government agencies both countries have state, city and
county inspectors that may or may not accept the national standards
ELECTRICAL CODE
The National Electrical Code treats installations
in hazardous locations in articles 500 through
516. Hazardous locations are classified by NEC
definitions. The following are interpretations of
these classifications and applications.
CLASS I LOCATIONS
Class ; locations are those in which inflammable
gases or vapors are or may be present in sufficient
quantities to produce explosive or flammable
mixtures.
CLASS I, DIVISION 1
Class I, Division 1 locations are where hazardous
atmosphere may be present during normal
operations. It may be present continuously,
intermittently, periodically or during normal
repair or maintenance operations, or those areas
where a breakdown in processing equipment
releases hazardous vapors with the simultaneous
failure of electrical equipment.
CLASS I, DIVISION 2
Class I, Division 2 locations are those in which
volatile flammable liquids or gases are handled,
processed or used. Normally they will be confined
within closed containers or in closed systems
from which they can escape only in the case of
rupture or deterioration of the containers or
systems. -
CLASS 11 LOCATIONS
Class II locations are those that are hazardous
because of the presence of combustible dust.
CLASS II, DIVISION 1
Class Il, Division 1 locations include areas where
combustible dust may be in suspension in the
air under normal conditions in sufficient
quantities to produce explosive or ignitable
mixtures (Dust may be emitted into the air
continuously, intermittently or periodically), or
where failure or malfunction of equipment
might cause a hazardous location to exist and
provide an ignition source with the
simultaneous failure of electrical equipment,
included also are locations in which combustible
dust of an electrically conductive nature may
be present.
CLASS II, DIVISION 2
Class II, Division 2 locations are those in which
combustible dust will not normally be in
suspension nor will normal operations put dust
in suspension, but where accumulation of
dust may interfere with heat dissipation from
electrical equipment or where accumulations
near electrical equipment may be ignited.
CLASS III LOCATIONS
Class III locations are those considered
hazardous due to the presence of easily
ignitable fibers of flyings, which are in
quantities sufficient to produce ignitable
mixtures.
CLASS III, DIVISION 1
Locations in which easily ignitable fibers or
materials producing combustible flyings are
handled, manufactured or used.
CLASS III, DIVISION 2
Locations where easily ignitable fibers are
stored or handled.
This information is provided as a simplified
guide only. For actual installation, use the
NEC/CEC code book and IECICENELEC
approvals and wiring codes as final
authority on any installation. For paint
booth applications consult NFPA Article 33.
No minimum order requirement. All items must be ordered by their catalog number. Please specify voltage, wattage and any
options sought.
Standard terms, Net 30 days with prior approved credit. All unpaid accounts after maturity will be charged interest at a rate of 18%
per annum. Subsequent orders will be shipped C.O.D. or prepay only.
All requests for an open account (Net 30) are subject to credit approval. Customers must complete a credit application and allow at
least one week for processing. To expedite your initial order, please send a check for full amount and include freight.
LDPI always tries to meet the needs of our customers. Standard shipping time is 2 (two) weeks unless arrangements are made prior
to order.
0 FREIGHT,
All shipments are F.O.B. from LDPI's factory, located in Eau Claire, WI. We reserve the right to select the carrier on all shipments
unless special arrangements are made prior to shipment. Additional handling charges for UPS, and Federal Express shipments.
All claims must be made within two (2) days of receipt of shipment. All LDPI merchandise is inspected prior to shipping. Our liability
ceases upon acceptance of merchandise by the carrier. All claims must therefore be filed with the carrier. DO NOT DEDUCT for
damaged merchandise when paying invoices, as carrier reimburses the consignee. We will assist in collecting your claim, but the
liability for payment of the claim remains with the carrier.
Authorization must be obtained from LDPI prior to returning merchandise. Merchandise must be returned, freight prepaid, and in
original factory cartons. On all returns, a 50% restocking charge will apply, if merchandise is returned without proper RETURN
GOODS AUTHORIZATION (RGA) NUMBERS. Prices and terms are subject to change without notice.
PLEASE CONTACT FACTORY FOR SPECIFIC TERMS AND CONDITIONS -
Phone:., 1-800=657=6956 f Fax 71.5'8398647.FI/Vebsrte' wwwlpi inccomy `` w
SECTION 5
EXHAUST FANS
This section contains literature pertaining to the installation, operation and maintenance of the above
component.
Your COL -MET Spray Booths, Inc. paint spray booth is equipped with an ACME tubeaxial fan for
exhausting air from the paint booth. This type of fan was designed specifically for use in applications
such as paint spray booths where the fan drive motor must be located out of the air stream. The fan
blades are constructed of non -sparking aluminum for added safety. The fan and drive motor have been
sized for the specific size of your booth, in accordance with all applicable environmental and safety
requirements.
Product Specification
Type: Tubeaxial with AMCA Spark Resistant Construction
Manufacturer: ACME
Model: Refer to the enclosed spray booth drawings.
Nominal Diameter: 12" - 48" *
Airflow: 1420 - 37,200 CFM
Motor: ODP
Power: 1/4-10 HP*
Fan RPM: Refer to the enclosed spray booth drawings.
Product Source
COL -MET Spray Booths, Inc. Phone: 972-272-3838
Collins Walker, Inc. Phone: 972-247-5433
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CONSTRUCTION FEATURES
Acme's TUBEMASTER® Model HA is ideal as an
exhauster for commercial or light industrial applications.
The motor, belt drive and bearings are located outside the
exhaust airstream.
Designed to operate in any position. Sizes 12" (305 mm)
through 60" (1524 mm) furnished with mounting flanges on
both ends for'easy installation to wall, window or roof
mounting. Readily installed in standard duct systems as a
booster or exhauster.
Streamlined Belt and Bearing Enclosure
Full streamline virtually eliminates the
turbulence and air drag produced by
conventional belt enclosures. Greatly
increases efficiency and capacity of fan.
Bearings are ventilated with room air for
cooler operation. Maximum
recommended temperature of fan not to
exceed 200°F (93°C). Temperature of
350'F (177°C) can be reached by adding
a steel prop and unitary pillow bearings.
Motor and Drive
Easy belt adjustment feature. Rugged motor mount. All fans
furnished with heavy duty static
conducting, oil and heat resistant V
belts. Drives are 1 or 2 belt
combinations depending on
horsepower. Machined steel or cast
iron sheaves. only motors of
nationally recognized motor
manufacturers are used. Motors are
shipped mounted to the fan.
Access Door
A gasketed access door for
inspecting propeller or interior of''.
duct or for servicing bearings is
standard on HA42-60 (not available
on HAl2-36).
Duplex Split Pillow Block Bearings
Pre -lubricated oversized ball
bearings are used in a duplex split
pillow block housing specially
engineered by Acme for fan duty. In
riP use for over 30 years on Acme
products, this design has proven its
trouble free superior performance.
Aligned accurately during fan assembly, the bearings remain in
perfect alignment after shipment, installation and subsequent
operation. Bearings are resilient mounted in neoprene rings
providing extra protection and vibration isolation. The result is
a bearing assembly giving many years of life without the need
for relubrication (unitary pillow bearings are standard on
HA60).
Aluminum Propeller
Heavy duty, all welded aluminum propeller
is standard (except HA54 which has
epoxy coated steel propeller). Propellers
use circular -arc blades for high airflow
capacity and are precision balanced.
Spark resistant aluminum propeller is not
coated on standard fan. Propellers up
through 18" (457 mm) size are keyed to
fan shaft, larger sizes are secured with roll
pin. HA42-48 have five bladed props.
Acrylic epoxy coated steel propellers
available as an option. Note: Use of aluminum prop in
atmospheres corrosive to aluminum is not recommended as
damage to fan blade may result.
Extra Strength Construction
Housings are constructed of heavy gauge
rolled steel. For extra structural rigidity
and strength, housings are reinforced on
each end with a rolled flange to eliminate
any possibility of fume or condensate
leakage at flanged connection. ,.
Standard Finish
A tough acrylic epoxy finish is standard on all HA fans, except
for the standard aluminum prop. Acrylic epoxy is a
multi -purpose finish that provides a tough and durable surface.
Licensed Ratings for Sound and Air
Acme Engineering & Manufacturing Corporation certifies that the TUBEMASTER® Models HAl2 through HA60 shown
herein are licensed to bear the AMCA Seal. The ratings shown are based on tests and procedures performed in
accordance with AMCA Publication 211 and AMCA Publication 311 and comply with the requirements of the AMCA
Certified Ratings Program.
Most TUBEMASTER® fans are listed by the Canadian Standards Association Testing Laboratory asGapproved.
ACME
Page 2
DIMENSIONAL DATA
This is a typical drawing for dimensional
purposes only. It is correct within limits suitable
for normal installation requirements and does not
necessarily show actual construction.
iA$E <
CE55 D
CPMCI;
M1 !VC
i
Fan
Size
A B c D F G city.
of
Slots
Shaft
Size
Access
Door
Metal Gauge
Housin
IN mm IN mm IN mm IN mm IN mm IN I mm IN F mm IN Mrn Ga. mm
HAl2 14.691 373 13.44 341 12.19 310 12.00 305 17A0 432 31 x.441 8 x 11 6 63 1 16 None 16 1.52
HA16 18.751 476 17.50 445 16.06 408 16.50 419 19.00 F 483 31 x .44 8 x 11 8 88 22 None 16 1.52
HA18 21.131 537 19.88 505 f 18.44 468 16.50 419 20.50 521- 31 x .44 8 x 11 8 88 1 22 None 16 1.52
HA21 23.88 606 22.63 575 21.19 538 1 18.00 457 22.00 559 44 x .56 11 x 14 8 1.00 25 None 14 1.90
HA24 27.00 686 25.75 654 24.38 619 18.00 457 24.00 610 44 x .56 11 x 14 8 1.00 25 None 14 1.90
HA30 33.75 857 32.25 819 30.50 775 24.00 610 29.00 737 44 x .56 11 x 14 8 1.19 30 None 12 2.66
HA36 39.75 1010 38.25 972 36.50 927 29.00 737 32.00 813 44 x .56 11 x 14 8 1.19 30 None 12 2.66
HA42 45.75 1162 44.25 1124 42.50 1080 32.00 813 37.00 940 56 x .69 14 x 17 8 1.44 37 12.00 x 17.00 305 x 432 12 2.66
HA48 51.75 1314 50.25 1276 48.50 1232 36.00 914 42.00 1067 56 x .69 14 x 17 8 1.44 37 12.00 x 17.00 305 x 432 12 2.66
HA54 57.78 1468 56.25 1429 54.60 1387 39.00 991 45.00 1143 56 x .69 14 x 17 8 1.44 37 15.00 x 17.00 381 x 432 12 2.66
HA60 64.78 1645 63.53 1614 6078 1544 43.34 1101 49.00 1245 56 x.691 14 x 17 8 1.68 1 37 16.00 x 18.00 406 x 457 112 2.66
OPTIONAL ACCESSORIES
Companion Flanges External Pressure Relief Lube Fittings
For easy attachment of fan in duct When optional unitary pillow bearings are specified, the HA
system. fans are equipped with external pressure relief fittings to
prevent rupturing of the bearing seal due to over lubricating or
expansion of the lubricant when the bearing heats up.
Mounting Base
Consists of steel frame bolted
to housing. Used for securing
fan to a platform or base.
Shipped knocked down for
field assembly.
Drive Guards
Encases drive assembly for protection from rotating pulleys
and belts.
Inlet Bell
Inlet bells are available for installations with non -ducted inlets
to minimize entrance losses.
Fan Guard
For bolting to intake or exhaust
end of tube; constructed of 16 ga.
galvanized .50" x 1.00" (13 mrn x
25 mm) mesh welded wire with
steel ring.
Motor Weather Cover
Protects motor and drive from
weather when fan is used outdoors.
Also serves as a drive guard.
Unitary Pillow Bearings
When relubricatable bearings are
required, unitary pillow bearings are
available (except HAl2).
FAN PERFORMANCE CHARTS
Fan Model
RPM
Motor
HP
0 0.125 0.25 0.375 0.5 0.625 0.75 1 1.25 1.5 1.75 2
HAl2 2090 1/4 1780 1680 1560 1420
HAl2 2320 1/3 1970 1880 1790 1670 1520
HAl2 2680 1/2 2270 2200 2120 2030 1930 1800 1660
HA 3070 3/4 2600 2540 2470 2400 2320 2230 2130 1870
HAl 8 1375 1/4 3230 2970 2700 2350
HAl 8 1510 1/3 35 503320 3060 2770 2350
HA18 1730 1/2 4060 3860 3660 3440 3160 2850 2000
HA18 1980 3/4 4640 4460 4270 4080 3880 3650 3370
HA18 2180 1 5120 4960 4800 4640 4450 4250 4050
HA18 2495 1 1/2 5860 5720 5580 5450 5300 5150 4980 4600.... 4160 3000
HA 1090 1/2 5900 5470 5000 4430
HA24 1250 3/4 6750 6370 5950 5520 5000 ...
HA24 1375 1 7450 7100 6750 6360 5910 5400 4650......
HA24 1570 1 1/2 8500 8200 790076 00 7250 6880 6450
HA24 1730 2 9350 9050 8800 8520 8250 7950 7630 6-9-00 000
HA24 1980 3 10660 10450 10220 9970 9720 9470 9200 8600 7950 7000
HA30 856 3/4 9100 8450 7750 6850 4400
HA30 942 1 10000 9450 8800 8050 7050
HA30 1078 1 1/2 11500 11000 10450 9850 9100 8250 6700
HA30 1187 2 12600 12200 11750 11250 10650 9950 9150
HA30 1358 3 14450 14100 13700 13250 12800 12300 11700 162-.50 6800
HA30 1610 5 17120 16790 16440 16070 15680 15290 14890 13980 13010 11800 8200
HA34 863 1 1/2 13670 12735 11800 10850 9900 8964
HA34 936 2 14430 13760 13020 12153 11285 10410 il'55
HA34 1074 3 16560 15985 15350 14620 13905 13175 1 2305 7740
HA 34 1251 5 19290 18800 18280 17710 17150 16580 15880 14445 12180
HA 36 698 1 12700 11800 10700 9200
HA36 799 1 1/2 14550 13750 12900 11900 10400 6800
HA36 880 2 16050 15300 14500 13700 12650 11300 7800
HA 36 1007 3 18350 17700 17000 16300 15500 14600 13500000
HA 36 1193 5 21750 21200 20600 20100 19400 18800 18100 16450 140.:0'0 7800
HA42 620 1 1/2 17850 16700 15250 13300 9400
HA42 683 2 19650 18700 17250 15750 13700 9000
HA42 781 3 22500 21500 20400 19250 17900 16400 13800
HA 926 5 26650 25800 25000 24000 23000 22000 20750 17700
HA42 1060 71/2 30500 29800 29100 28300 27600 26700 25900 23800 21200 13,000
HA42 1170 10 33550 32910 32240 31520 30780 30040 29260 27530 25670 23500 17500'' 11250
HA48 498 1 1/2 21300 19500 17400 14300
HA48 548 2 23400 21800 20000 17800 12500
HA48 627 3 26800 25400 23800 22200 20100 16400 ....
HA48 743 5 31800 30600 29500 28000 26700 25000 2 300 0
HA48 851 71/2 36400 35300 34300 33200 32000 30700 29300 2600:01:6400
HA48 936 10 40000 39200 38200 37200 W)nr) 35000 34000 31300 28000 18200 12000
SECTION 6
EXHAUST FILTERS
This Section contains literature pertaining to the installation, operation and maintenance of the above
component.
Your COL -MET Spray Booths, Inc. paint spray booth is provided with a Freudenberg Viledon air
filtration system. This system is designed to efficiently remove paint particulates from the exhaust and
recirculation air streams.
Additional literature has been included for the exhaust filters.
Product Source
COL -MET Spray Booths, Inc. Phone: 972-272-3838
Freudenberg Nonwovens Phone: 800-542-2804
Freudenberg
ti
Paint Arrestore • Exhaust Filters Lam.
Viledon offers paint overspray arrestor pads composed of a layer of spun glass fibers with a thin glas
fiber backing for use in crossdraft exhaust applications requiring high efficiency at a low cost. Availabl
in three weights, the glass fiber filters are designed to trap overspray paint particles and prevent ther
from building up on exhaust fans and ducts.
The 300. Series filter was developed for
outstanding efficiency where urethane,
epoxy, lacquer and wet materials are used
in the paint booth. It is available in two
sizes. The white spun glass fiber media
weight is 14 grams per square foot.
The 400 Series performs very well in paint
booths where baked finishes, epoxy, and
air-dry enamels are the predominately
used paint materials. It is available in four
sizes. The green & white spun glass fiber
media weight is 16 grams per square foot.
Viledon's 500 Series was designed for the
versatile paint booth operator that requires
a booth capable of handling all paint types.
This filter delivers a high efficiency
whatever the paint material. It is available
in two sizes. The green & white spun
glass fiber media weight is 18 grams per
square foot.
Viledon also offers the 600 Series paint
arrestor holding grids for use with these
glass fiber pads. '
Viledon's development team is
continually creating new products to
serve emerging markets and to meet
changing specifications.
o
V11edonl Viledon-3 s a, egste.redt,adema,<of he=
re;denberg Group Setting
the Standard in Quality, Performance,
and Service"
Technical Data*
iest Paint: Quick Air -Dry Solvent -based Alkyd Enamel (S.W; F77R14); Paint Feed Rate (Wt) 122 gr/min, (Vol) 130 cc/min; Paint
Atomization Technology - conventional air at 40psi. Testing data per LMS Technologies, Inc.
Pressure Drop
Sizes & Accessories
Viledono
Freudenberg Nonwovens L.P.
Filtration Division
2975 Pembroke Road
Hopldnsville, KY 42240
Tel: 1-800-542-2804
Fax: 1-270-886-5878
SECTION 10
MECHANICAL DRAWINGS
This manual covers a broad family of paint spray booths. While similar in operation and function, there
are some physical differences between the different models of booths. The as -built drawings for your
particular booth are found in a separate package which was shipped with your spray booth. Please
remove the drawings from this package and place in this section of your spray booth manual for future
reference.
ELECTRICAL SCHEMATIC
As above, this manual covers a broad family of paint spray booths. There are some physical
differences in the electrical systems between the different booth models. Some booths do not require a
separate control panel, operating instead from a motor starter and light switch. Some booths require a
control panel. If your booth has a control panel, the electrical schematic for your control panel may be
found inside the control panel enclosure. Control Panels must be located a minimum of 5 feet
from all booth openings. Please make a copy of this schematic and place in this section of your
manual.
SECTION 13
BOOTH CONTROL PANEL
This Section contains literature pertaining to the installation, operation and maintenance of the above
component.
PAINT SPRAY BOOTH CONTROL PANEL
Your COL -MET Spray Booths, Inc. paint spray booth may be equipped with an optional pre -wired
electrical control panel. Refer to the electrical control drawings for the electrical schematic and
component Bill of Material. Also shown on this drawing is the wiring required at the time of installation.
No spare parts are provided with this control panel.
This panel and its associated wiring must be installed under the supervision of a licensed
electrician.
The cabinet that houses the controls is either NEMA 1 or NEMA 12 rated. It is not suitable for
installation in a Class I, Division II area. Refer to Chapter 4 in the NFPA 33 Standard and consult with
the local authority having jurisdiction for the definition of this area for your paint spray booth.
SECTION 15
INSTALLATION PROCEDURES
This Section contains information pertaining to the installation of your COL -MET Spray Booths, Inc.
paint spray booth.
Product Source
COL -MET Spray Booths, Inc. Phone: 972-272-3838
Fax: 972-494-1299
E-mail: sales@colmetsb.com
Web Site: www.colmetsb.com
GENERAL -
This instruction manual is a guide for installing a variety of paint booths. The assembly drawings
enclosed are specifically for the paint booth you have purchased. This drawing is an exploded
isometric showing the relationship of each panel or part to the next one. A packing list of all
components is provided and should be used in addition to the drawing when uncrating your booth to
correctly identify all components.
ALL DAMAGES MUST BE REPORTED WITHIN 24 HOURS OF RECEIPT AND A FREIGHT
CLAIM FILED WITH THE CARRIER.
PRELIMINARY —
Col -Met booths are manufactured in accordance with NFPA 33, UFC 45 and NEC 516. However, local
codes and regulations may apply to the installation and use of this product. It is recommended that all
permits and approvals be obtained prior to the installation and use of the spray booth.
1. Tools needed:
Pry Bar
Claw Hammer
Drift Pin
Assorted Wrenches (pneumatic tools are more efficient)
Drill with 3/8" bit
Screw Driver
2" x 4" Studs (or other suitable support method) for supporting walls and gables during
installation.
2 ladders (8' - 10')
Hint: A Drywall Lift can be rented inexpensively and will save time.
2. Uncrate and inventory all spray booth components to ensure all of the parts are accounted for. Each
component is numbered on the exploded view. Stack all common panels together.
3. The floor surface of the booth must be non-combustible material of such character as to facilitate the
safe cleaning and removal of residues. The floor surface on which the booth will be installed must be
flat and level to avoid problems with erection and alignment of panels.
4. Using a chalk line, mark the dimensional outline of the booth on the floor.
5. Follow the step-by-step instructions provided.
PLANNING AHEAD
While planning the exact location of your new paint booth, keep the following specifications in mind, as
they are your responsibility:
A) Clearances between other work areas and combustible storage areas must be held as
follows:
1) 3 ft. minimum clearance at all sides and sealed entry -ways (i.e., door ways).
2) 5 ft. minimum clearance at all non -sealed entry -ways (i.e., the open face of the IB booth
or a silhouette opening).
B) A minimum of a 10 ft. clearance must be held between the exhaust stack of the booth and
the intake of another apparatus. NFPA 33 dictates a minimum discharge clearance of 5' from
the nearest combustible material, however, stack height requirements vary with individual
states and can be up to 1.5 times the building's roof height from grade.
C) A minimum of a 10 ft. clearance must be held between the intake of this booth and
the exhaust of any apparatus, including this booth.
E) Permits are not included herein. It is the responsibility of the End User to acquire all permitstoinstallandoperatethisbooth.
F) A fire suppression system is not included with this booth. Generally this is supplied and
installed by a licensed local installer.
G) The fan, motor and drive are included, however, the motor starter, wiring, conduit, and light
switches are not. (The electrician wiring the booth normally supplies these items).
H) Don't forget to verify the electrical current available. All fans on Col -Met paint
booths with electrical motors larger than 1 HP will require three-phase electricity as standard
power unless the single phase option is ordered.
PLEASE READ:
Under no circumstances shall this booth be considered a load bearing structure. DO NOT walk on,
stand on or use the spray booth as a support structure before, during, or after installation.
Hints: When assembling the booth, you should leave the bolts FINGER TIGHT ONLY until each
section is assembled. All flanges should face outward. The nut end of the bolt should protrude outwardboltheadsinsidethebooth). Use a drift pin to align panel holes when two or more panels are difficult
to align by hand. Floor anchors should be used at a minimum of every 12 inches apart
Following your chalk line, layout all floor channel for the exhaust chamber and all the walls. As you
attach the wall panels together, they will also bolt to the floor channel.
Starting with the exhaust chamber at either rear comer, bolt one comer panel and one rear wall comer
panel together. Bolt opposite rear sidewall panel to rear wall panel. Bolt all rear wall panels in place.
Once you have assembled the rear and sidewalls of the chamber, bolt the tie -channel along the topedgeofthesepanels.
Place exhaust fan panel above the side and rear wall panels and bolt in place. Bolt (sandwich) filter
filler panels between the sidewall and roof panels and the exhaust chamber.
R PANEL
i SIDE PANEL
Following the exploded view drawings, continue alternately assembling wall panels and roof panels to
each other until you reach the front end of the booth. Finish off the roof section by attaching the fire
curtain if needed. If booth has front doors, no fire curtain is needed.
While assembling the work area of the booth, if an I -Beam is encountered, make sure the booth has
been assembled accurately before anchoring.
Roof and gabled ends should be installed so the rest of the booth can support them.
The remaining bolts that are not tight should be tightened now. Be sure the walls are plumb and true to
your chalk -line before tightening bolts. ALL bolts should be double-checked to ensure that the main
structure is tightly assembled.
Caulk all panel joints inside the booth with the caulk provided. Note: Do not use a silicone caulk as this
can cause finishing problems later.
If your booth is supplied with a Personnel Door or Front Filter Doors, apply foam gasket to perimeter ofalldooropenings. Attach all door hardware and adjust latches. Level door openings with doors off
then reattach doors to hinges.
f?.Nip H7.aOER
4NC SEAL DETAIL
Light Installation
HOLE D
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BASE DETAL SEAL IDE74AL
Most industrial booths are supplied with Class I, Division II light fixtures that bolt in place. If your booth
is supplied with open -type light fixtures, apply foam gasket material around all window frame openings.
Place glass against the gasket, then place the light fixture over the glass and use the provided springs
to secure the fixture. (it is best to have assistance with this procedure). The bulbs required for the
fixtures are T-8 (32watts).
4229 LIGHT FIXTURE LIGHT PANEL
G-- - -
I SPRING LIGHT CLIP
GLASS 14 1:2" X 48
FOAM GASKET
440 LIGHT FIXTURE
LIGHT PANEL
SCREWS
229 LIGHT FIXTURE #
440 SSG LIGHT FIXTURE
The fan and motor assembly will bolt to the exhaust roof panel. Use the fan as a
template and drill 3/8" diameter holes corresponding with the fan flange to attach the fan to the booth.
Don't forget to install fan panel stiffeners (if they are supplied) after you
know where to position your fan.
It is recommended that You have a licensed electrician wire the fan motor, air solenoid valve
and lights.
The manometer is installed near the exhaust chamber. One side of the manometer tubing installs in the
interior of the booth and the other tube installs in the exhaust chamber. Mount the unit on the outside of
the exhaust chamber approximately 5' above floor level. Carefully read and follow the installation
instructions that come with the manometer.
Initial calibration of the manometer is made with the booth totally shut down. Adjust the knob until
gauge reads "0" inches. (Knob is on bottom left hand comer of manometer). Install all new, clean
exhaust filters, turn on all exhaust fans, close all doors and mark the gauge reading as "clean" (green
arrow supplied with manometer), then turn exhaust fans off.
Using cardboard, cover up every other exhaust filter, until 50% of all exhaust filters are covered up.
Turn on all exhaust fans, close all doors and mark the gauge reading as "dirty" (red arrow supplied with
manometer). This procedure simulates the filters loaded with paint, and establishes a base line for
future filter replacement.
Exhaust filter installation
Install one wire grid in each filter cell with the prongs facing into the booth. The exhaust filters will be
attached to the prongs.
DENSE LAYER TOWARD REAR
Intake filter installation
If your booth has an intake plenum, simply insert the intake filter into the filter grid. The
side that states "Air Leaving Side" on the filter goes toward the inside of the booth.
r!
Exhaust Duct
If you purchased the optional exhaust ductwork; we suggest you have the flashing professionally
installed as this entails cutting a hole in the roof of your building. To assemble the ductwork, first bolt
the pipe with connecting ring to the exhaust fan. The rest of the ductwork is crimped on one end to
interlock with the next section. Your ARV (Automatic Roof Ventilator) will be mounted on top. The
storm collar will attach to the duct above the flashing to make it weather-proof.
M,
r-1
Where more than 25' of piping is required, the static pressure (air resistance) is increased and the air
flow may be hindered when using the standard exhaust unit recommended for use with the booth.
Where a piping arrangement of an unusual nature is employed, or where two or more elbows are used,
a similar condition may exist. Therefore, if either of these situations arises, contact the Col -Met Spray
Booths, Inc. Engineering Department for correct recommendations. We recommend exhaust piping,
including the canopy (if used), should extend a minimum of 6' above the highest point of the building.
There should be an access door just above the exhaust fan and another just below each elbow.
Checklist
Check the following items prior to start up:
1) Motors wired for proper voltage.
2) All fans and motors turn freely.
3) Lubricate all bearings. (Motor, Fan, etc.)
4) Check installation of exhaust fan for proper airflow direction. Generally airflow is out of booth.
5) Listen for excessive or unusual noise when booth is operating.
7) With booth operating, open any door for 30 seconds and see if paint air gun will shut down. This
will verify proper safety operation of the booth.
AREA Hazard Safeguards
Indicates where hazards con Indicates what can happen Indicates how to avoid the
occur. if precautions ore not hazard and what special
observed, protective clothing,
equipment and precautions
will be used
MOVING PARTS
Loose items, or ports of
the body may get caught
Keep hands and all items
away from the fan blades.
and cause serious injury or A guard is NOT placed over
damage. the fan housing. A mesh
type guard will act as an
accumulation point for
combustible residues and
become a fir hazard.
HOT PARTS
Motors get hot when Never touch the motor
running. Serious burns may
result if touched.
during, or immediately after
operation of the fan.
ELECTRICAL WARD
Electrical currents con Always turn electricity OFF
cause serious injuries. before attempting repair or
maintenance of the fan or
motor.
TABLE OF CONTENTS
SECTION # DESCRIPTION
1 GENERAL DESCRIPTION
General Description
Compliance to Applicable Codes
Material Specifications
Safety Warnings
2 DOOR LATCH
Product Specification
Product Source
Manufacturer's Technical Information
3 DOOR LIMIT SWITCH
Product Specification NIA - Product Source
Manufacturer's Technical Information
4 LIGHTING
Product Specification
Product Source
Manufacturer's Technical Information
5 EXHAUST FAN
Product Specification
Product Source
Manufacturer's Technical Information
6 EXHAUST FILTERS
Product Specification
Product Source
Manufacturer's Technical Information
7 INTAKE FILTERS
Product Specification
Product Source
Manufacturer's Technical Information
8 MANOMETER
Product Specification
Product Source
Manufacturer's Technical Information
9 PAINT AIR SAFETY VALVE
Product Specification
Product Source
Manufacturer's Technical Information
MUNFA
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quanuv mane attoraame
Open Front 144gW&l Booths
Truck, Trail
771 Powder Coat Booths Cross
Draft Booths s
d
K
Semi
Downdraft Booths Side
Downdraft Booths Pit
Downdraft Booths Water
Wash Booths Custom
Design Booths Paint
Mix Rooms Oven
Panels Batch
Ovens
COL -MET Spray Booth, Inc.
Picking Ticket ORD015051
Date 11 /17/2003
Page 1
Bill To:
Lee Patterson Co.
1022 West Robinson Street
Orlando, FL 32805
Ship To:
Atlantic Foam, Inc
2664 Jewett Lane
ATTN: P.0.3376
Sanford, FL 32771
Purchase Order No. Customer ID Sales erson ID Shipping Method Pa ment Terms Req Ship Date Master No.
32437 LEE FED -EX FREIGHT Net 30 11/24/2003 15,919
Ordered Shipped B/O Item Number Description Site UOM
1 1 0 IB-2008 IB-2008 Industrial Booth P EACH
1 1 0 ARV42 42" Auto Damper Stack Head P EACH
1 1 0 FRF42 42" Flat Roof Flange P EACH
w/S.L.
3 3 0 PP42 42" Plain Pipe P EACH
1 1 0 PPD42 42" pipe with cleanout door P EACH
1 1 0 CNX42 42" Connection Ring P EACH
1 1 0 SPECIAL PB-MISC Special PB-MISC P EACH
CONTROL PANEL FOR 5HP 460V FAN & (4) 11 DV LIGHTS
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CONTROL WIRING
MUST BE AT LEAST
14 GUAGE
FUSE PROVIDED
BY -OTHERS
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OFF
ON FIRE
PROTECTION Mp1 03
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BLOCK DETAIL ttttti -
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TABLE OF CONTENTS (continued)
SECTION # DESCRIPTION
10 MECHANICAL DRAWINGS and ELECTRICAL SCHEMATIC
11 MAINTENANCE
General Maintenance Procedures
Environmental Limitations of Spray Booth Components
Filter Change Out Procedures
Fans
VB Itl t II ' I
12
13
14
15
e ns a anon nstructions
AIR MAKEUP UNIT
Product Specification l _
Product Source
Manufacturer's Technical Informfh"
CONTROL PANEL
Product Specification
Product Source /J
Manufacturer's Technical Information
WARRANTY
INSTALLATION PROCEDURES
Electrical Control
Covered Area Covered Area Covered Area Break Room Concrete Pad
Atlantic Foam, Inc.
2664 Jewett Lane
Sanford, FI 32771
A
3
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xistin
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0
COMPLIANCE TO APPLICABLE CODES
This Spray Booth is designed to be in strict accordance with the National Fire Protection Association
Standard Number 33, "Spray Application Using Flammable Combustible Materials. The NFPA
Standard Safety Code for the Design, Construction and Ventilation of Spray Finishing Operations." This
Spray Booth meets or exceeds the requirements of the Occupational Safety and Health Administration
OSHA).
MATERIAL SPECIFICATIONS
The Paint Spray Booth panels, filter racks and product doors are constructed of 18-gauge steel,
conforming to ASTM A527 "Lock Forming Quality" and are hot dipped galvanized per ASTM A525
with G90 coating.
All structural steel conforms to ASTM A36.
1 40 1
WARNING-
Your safety and the safety of others is a direct result of how you
operate this paint spray booth. Make sure you understand all controls
and operating instructions before beginning.
BYPASSING SAFETY DEVICES
There are several safety devices provided to ensure safe operation of
the paint booth. DO NOT make any attempt -to override these devices.
For example, DO NOT place any object on the floor mounted roll -up
door limit switch in order to allow the operator to continue to paint even
when the doors are open. DO NOT connect the paint guns to the
breathing air supply because the breathing air lines do not have any
interlocks.
PERSONAL INJURY OR DEATH
Always wear a full face supplied -air respirator or supplied -air hood
operated in continuous flow mode whenever painting in the booth.
Many paints can damage the human respiratory and nervous systems.
Ventilation must be maintained to ensure proper ventilation during drying of
product. I
All parts and components must be electrically bonded and properly grounded to
prevent static buildup and discharge.
V
SECTION 1
GENERAL DESCRIPTION
This Section contains literature which describes your COL -MET Spray Booths, Inc. paint spray
booth in general terms. Subsequent chapters of this manual provide more detailed descriptions of the
individual components of the booth as well as operating and maintenance procedures.
Product Source
Col -Met Spray Booths, Inc.
2114 Sherwin Street
Garland, TX 75041
Phone: 972-272-3838
Fax: 972-494-1299
W AN
GENERAL DESCRIPTION
This description covers a family of COL -MET Spray Booths, Inc. paint booths. The following booth
types are covered herein:
EZ-26 Classic Crossdraft Spray Booths
EZ-26 Modified Downdraft Spray Booths
EZ-26 Side Downdraft Spray Booths
EZ Paint Mixing Rooms
EZ Industrial Paint Spray Booths
Open Front Industrial Booths
Classic Crossdraft Spray Booths
Truck Trailer and Equipment Booths
Side Downdraft Spray Booths
Value Pack-25 Spray Booths
The paint spray booth itself consists of four major components: paint area, exhaust fan and chamber,
product doors and, in some cases, an air make-up unit. A brief description is provided for these and
other related items.
Paint Area
The paint area is the actual "booth" part of the paint spray booth. The parts are placed in this area,
through the product doors, if so equipped, to be painted. Air flows from the intake filters of the booth to
the exhaust filters. The booth is constructed of 18-gauge galvanized sheet metal panels which are
bolted together. The booth exhaust is routed through the exhaust plenums at the exit of the booth. The
exhaust fan then routes the exhaust out through the exhaust duct and discharges it at a point above
the roof height of the adjacent building.
e
CITY OF SANFORD FIRE DEPARTMENT
FEES FOR SERVICES
PHONE # 407-302-1091 * FAX #: 407-330-5677
I
DATE: ERMIT #:G
BUSINESS NAME / PROJECT:A LA,KQ-- 1 /
ADDRESS: ,i Q '.0T--
PHONE NO.: ® 3 :-434NO.: (3al %)--",
CONST. INSP. [ ] C / O INSP.:[ ] REINSPECTION [ ]] PLANS REVIEW [ )
F. A. ( ] F.S. (] HOOD [ ] PAINT BOOTH [ ] BURN PERMIT [ ]
TENT PERMIT f ] TANK PER T [ 1 OTHER
TOTAL FEES: $ (PER UNIT SEE BELOW)
COMMENTS:
Aaaress / biag. i; / unit ii square rootage tees per 131ag. / unit
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
Fees must be paid to Sanford Building Department, 300 N. Park Ave., Sanford, FI. 32771 Phone # -407-
330-5656. Proof of Payment must be made to Fire Prevention division before any further services can take
place. I certify that the above is true and correct and that I
will comply with all applicable codes and ordinances
of the City f Sanford a.
Sanford Fire Prev en ' n Division App ' i nature