The URL can be used to link to this page

477 Carriage Cove Wy - E18-003636 - GeneratorV4 Z SCITY OF l C ANFORD PERMIT APPLICATION BUILDING DIVISION Application No: Documented Construction Value: Job Address: "1(2ftrrk-Q!R e Cwe- Historic District: Yes[-] No Parcel ID: 1"a - o ') D - " () - 3 00 — O% d 0 O U Residential ® Commercial Type of Work: New Addition Alteration Repair Demo Change of Use Move Description of Work 0 Plan Review Contact Person: Title: Perms n Phone: Fax: l a-7 9(4Emai1: l'(' a`itjm"( . Property Owner Information G U m Name (- Phone: 4 7 2A11 O Street: `t l CQ ry-1 Qt'.e (f" `1 Resident of property?: City, State Zip: el i 'Z'-o\ -!% Contractor Information Name e- C. yl-' r- Phone: '1.0 ' 0-7vS Street: S ; ( n(rl ( Or Fax: -i kyl ) 13 9(Osq, City, State Zip: It O1nOC) State License No.: C e 3 i3 7 Name: Street: Architect/Engineer Information Phone: Fax: City, St, Zip: E-mail: Bonding Company: Address: Mortgage Lender: Address: WARNING TO OWNER: YOUR FAILURE TO RECORD A NOTICE OF COMMENCEMENT MAY RESULT IN YOUR PAYING TWICE FOR IMPROVEMENTS TO YOUR PROPERTY. A NOTICE OF COMMENCEMENT MUST BE RECORDED AND POSTED ON THE JOB SITE BEFORE THE FIRST INSPECTION. IF YOU INTEND TO OBTAIN FINANCING, CONSULT WITH YOUR LENDER OR AN ATTORNEY BEFORE RECORDING YOUR NOTICE OF COMMENCEMENT Application is hereby made to obtain a permit to do the work and installations as indicated. I certify that no work or installation has commenced prior to the issuance of a permit and that all work will be performed to meet standards of all laws regulating construction in this jurisdiction. I understand that a separate permit must be secured for electrical work, plumbing, signs, wells, pools, furnaces, boilers, heaters, tanks, and air conditioners, etc. FBC 105.3 Shall be inscribed with the date of application and the code in effect as of that date: 61 Edition (2017) Florida Building Code NOTICE: In addition to the requirements of this permit, there may be additional restrictions applicable to this property that may be found in the public records of this county, and there may be additional permits required from other governmental entities such as water management districts, state agencies, or federal agencies. Acceptance of permit is verification that 1 will notify the owner of the property of the requirements of Florida Lien Law, FS 713. The City of Sanford requires payment of a plan review fee at the time of permit submittal. A copy of the executed contract is required in order to calculate a plan review charge and will be considered the estimated construction value of the job at the time of submittal. The actual construction value will be figured based on the current ICC Valuation Table in effect at the time the permit is issued, in accordance with local ordinance. Should calculated charges figured off the executed contract exceed the actual construction value, credit will be applied to your permit fees when the permit is issued. OWNER'S AFFIDAVIT: I certify that all of the foregoing information is accurate and that all work will be done in compliance with all applicable laws regulating construction and zoning. 12-061-f-F a, `T,71v11,1j5 il- ure of Owner/Agen VDate Signature ofContractor/Agent Date 0 o glPuced Agent's Name Zam Y : u 2Notary-State of Florida Date aZ aaim a ZE o' z gent is Personally Known to Me or ID Type of ID t$ TG [A14 t6. 111Q41 ri t Con ctor/Agent's Name I s'l a Signature of Notary -State of Florida Date Z-ONS ZLL-V-- 0 U.Xdhmtnmu- ME om SO vit i U m C fam a rE ao sZ Contractor/Agent is Personally Known to Me or Produced ID Type of ID BELOW IS FOR OFFICE USE ONLY Permits Required: Building Electrical Mechanical Plumbing Gas Roof Construction Type: Occupancy Use: Total Sq Ft of Bldg: Min. Occupancy Load: Flood Zone: of Stories: New Construction: Electric - # of Amps Plumbing - # of Fixtures Fire Sprinkler Permit: Yes []No # of Heads Fire Alarm Permit: Yes []No APPROVALS: ZONING: UTILITIES: WASTE WATER: ENGINEERING: FIRE: BUILDING: Q 4 A- AL REQUIRED INSPECTION SEQUENCE - loin" iQ wu r Maus Imsfeec on Descha dn®®. " Footer / Setback Stemwall ' Foundation / Form Board. Survey Slab /Mono Slab- Pre our Lintel / Tie Beam / Fill / Down Cell Sheathing - Walls- Sheathing— Roof - Roof Dry In Frame Insulation Rough In Firewall Screw Pattern E Drywall / Sheetrocic Lath Ins ection r"s__1 n-'_ - -I ' RIMMED: June 2914 Add Electric Underground Footer / SIab Steel Bond Electric Rough T.U.G. Pre -Power Final Electric Final 4111GiiG7'LltgVIV.IL'rl1C'l ' y : - c• ._ : ; .va..f ?M1fi>:' : J'.. •: : _ :' 1 maw: )<®s I; eCdon IDescn. tion: Mechanical Rough Mechanical. Final LIMITED POWER OF ATTORNEY Altamonte Springs, Casselberry, Lake Mary, Longwood, Sanford, 7 Seminole County, Winter Springs Date: ` 1 hereby name and appoint:S j j lQS —Q an agent of: VV U C (f h ri'l r Name of Company) to be my lawful attorney -in -fact to act for me to apply for, receipt for, sign for and do all things necessary to this appointment for (check only one option): The specific permit and application for work located at: t - - - /1 _. . n Otreet Address) Jp Expiration Date for This Limited Power of Attorney: 7' License Holder Name:V'(be*4 State License Number: EC 13Cn2.g3 1 Signature of License Holder: STATE OF FLO DA COUNTY OF e The foregoing instrument was acknowledged before me this _day of 316 , 200j_W, by e i4v 4+ :1],jjnja who is)Zpersona y known to me or o who has produced as identification and who did (did n ) ake n oath. A1414-, Signature Notary Seal) 62(a' (12 Y v r C ny(y-\ Print or type name Rev. 08.12) Notary Public - State of -Ior Commission No. FF I'I ')5 >` My Commission Expires: 3 1z6 j -d PAULA MCKINNONNotaryPublic, State of FloridaMycc;um. expires Mar. 26, 2020n:BOndedu Ashton envy, In^ (800)4 CITY OF SkNFORD FIRE DEPARTMENT Building & Fire Prevention Division GENERATOR PERMIT GUIDELINES All per it application packages must be complete prior to acceptance. You must check each box to the 7 left ileftoindicaten/a on this submittal. A complete application package shall include the following: Building Permit Application completed, signed and notarized. Application must include correct address and complete parcel I.D. number. CDXCopy of a contract, signed by the contractor and the property owner. indicating the documented construction value Copy of applicable contractor's license issued by the State of Florida (if the contractor is the applicant). A site specific notarized power of attorney shall be required from the licensed contractor if he/she appoints an employee of his/her company to sign the permit application as the contractor. O Certificate of insurance indicating worker's compensation insurance coverage and naming the City of Sanford as certificate holder, or a copy of a worker's compensation exemption issued by the State of Florida (must be submitted with each application if contractor is the applicant). 7Tner Builder Statement / Affidavit (if the owner is the applicant). t be signed in person at the Building Department) 2) site plans indicating proposed location and distance to property line(s). Two (2) copies of the manufacturer's installation instructions. These guidelines were compiled to assist the applicant in preparing a generator permit application and nunJ not be complete. The applicant is required to neet all City ofSanford, state, andfederal code requirements. ee d i nauaeecP &c &C. F_ffective: August /. 20/7 PROPOSAL 15264 E. Colonial Dr. Orlando, Florida 32826 "Assuring Your Indoor Air Quality for the 21st Century" 407) 275-0705 Fax (407)273-9654 www.rinaidis.com Since 1969 State License # CACOSS566 Proposal Submitted To: ROBERT MULLEN Phone: 407-417-1218 Date: 7123118 Street: 477 CARRIAGE COVE WAY City, State & Zip Code: SANFORD, FL 32773 Proposal: INSTALL 14KW GENERATOR WITH 15012oo AMP AUTO TRANSFER SWITCH ONE YEAR LIMITED WARRANTY LABOR. FIVE YEAR LIMITED WARRANTY PARTS. TOTAL FOR MATIERIAL, LABOR AND TAX $11481.00 Please make sure you sign and email or fax back to my attention so we can get you scheduled. Thank you for choosing Rinaldi's Air Conditioning Service. We Propose hereby to furnish material and labor - complete in accordance with above specifications, for the sum of: ELEVEN THOUSAND FOUR HUNDRED AND EIGHTY ONE DOLLARS Acceptance of Proposal — The above prices, specifications and conditions are satisfactory and are hereby accepted You are authorized to do the work as specified. Payment will be made upon completio of work unle othervirise specified. This proposal may be withdrawn by Rinaldi's if not a rpted 'thin 30 days. Authorized Signature ustomer Signature Customer Signature Date of A iphance AU Mtleritl is guaranteed tobeasapedflsd. Allworktocoomptloed In aworkmatlhU manneraccordinglnpIcawroaro pnlaltea ARPakeralor deviation kmoabovespecifications Involving extra codswill be executed onlyorders.upon wrinenorders. and will becamean extra charge over and abovetheestimate. All agreements contingent upon strikes, accidents or delays beyond our control Ownerto carryOro. tornadoand other necessary insurance. Our workers are tuay, covered by workmen's CompensatbnInsurance. Rinaldi's Air Conditioning Mail - Rinaldi Generator6/12/2018 Below are pictures of your location and electrical https://mail.google.com/mail/u/0/?ui=2&ik=Oabf95aO3d&jsver-k8XTJOJ1 kuE.en. &cbl=gmail_fe_180606.07_p4&view=pt&search=sent&th=163f4672288febfl &sin II-Spi flair-i Rinaldi's Air Conditioning Mail - Rinaldi Generator 61 https:// mail.google.com/mail/u/0/?ui=2&ik=0abf9W3d&jsver—k8XTJOJI kuE.en.&cbl=gmaii_fe_180606.07_ 4&view=pt&search=sent&th=163f46722Webfl &bin 6/12/2018 Rinaldi's Air Conditioning Mail - Rinaldi Generator G. r , 7 i Scott Hudson VP 407-275-0705 s., L IRECTpRy SOl.cs T n? n.sebounrxl 4p wr i.Kb s r aora ' fa 6Tlr8 1' 1`a.q https: tlmail.google.com/mail/u/0/?ui=2&ik=Oabf95aO3d&jsver-k8XTJOJlkuE.en.&cbl=gmail_fe_190606.O7_p4&view=pt&search=sent&th=163f4672288febfl &siml= SCPA Parcel View: 12-20-30-300-0130-0000 http://parceldetail.scpafl.org/Pai"ceiDetaill)tfo.aspx?PID=12?030300( ewoioamer crs I Property Record Card Parcel: 12-20.30-300-0130.0000 vp,c t0•inr, rttssa Property Address. 477 CARRIAGE COVE d478 WAY SANFORD. FL 32773 Parcel Information Value Summary Parcel 12.20.30-300-0130.0000 2018 Working 2017 Cenified Owner(s) CARRIAGE COVE LLC Values Values Valuation Method Income Income Property Address 477 CARRIAGE COVE 9478 WAY SANFORD. FL 32773 Number of Buildings 3 3MailingSTE200SLOTRAY327SOUTHFIELD. MI 48034 Subdivision Name Depreciated Bldg Value Depreciated EXFT Value Tax District S7-SANFORD Land Value (Market) DOR Use Code 28-MOBILE HOME PARK Land Value Ag Exemptions l Just/Market Value= S12.919.689 S12.167.028 i ; •t'r•+_+ r t • ,' ` Portability Adj Save Our Homes Ad) s0 SO I:•' ; ` Amendment 1 Atll SO SO P&GAd) $0 SO j-___••- ! S. l .,.. r, 1 Assessed Value S12.919.889 S12.167.028 1 1 :-, . ;; . i y;+ • Tax Amount without SOH: s231,678.00 I "'•' ' i_u) - ( 11 2017 Tax Bill Amount $231,678.00 Tax Estimator Save Our Homes Savings: $0.00 i_- _ 1 - ''. l`'- I • ,; / ' , i • •';'ry• - ,}` Does NOT INCLUDEN onAdValorem Assessments7i :••-•I ' Seminole County GIS Legal Description SEC 12 TWP 20S RGE 30E BEG SW CDRRUN N 2 DEG 43 MIN 35 SEC E 97.16 FT NELY ALONG CURVE 263. 3 FT N 58 DEG 1 MIN 47 SEC E 1614. 96 FT NELY ALONG CURVE 285 74 FT E 600 FT S 280 FT W 660 FT S 990 FT W 1974.56 FT TO BEG & IN 13. 20.30 N 112 OF NW 1/4 OF NW 1/4 dE2/ 3OFSE114OFNW1/4OFNW 1/ 4 d E 2/3 OF NE 1/4 OF SW 114 OF NW 1/4 (LESS E 25 FT FOR RD) d BEG SW CDR OF NE 114 OF NW 1/4 RUN E 258 FT N 141 FT N 86 DEG E 237.2 FT N 38 DEG 47 MIN E ALONG RAW 326 FT S 86 DEG W 32.5 FT N TO NE COR OF NW 1/4 OF NE 1/4 OF NW 1/4 W 660 FT TO NW CDR OF NE 114 OF NW 1/4 S 1329 FT TO BEG (LESS RD) Taxes Taxing Authority Assessment Value Exempt Values . Taxable Value County General Fund $12.919.889 s0 $12.919.889 Schools $ 12,919.889 $0 $12.919.889 Cry Sanford $12.919.889 $0 S12.919.889 SJWM( Saint Johns Water Management) $12.919.889 SO $12 919.889 County Bonds $12.919,889 s0 $12.919.889 Sales Description Date Book Pape Amount Qualified Vac/Imp No Sales No Comparable Sales Land i Method i Frontage Depth Units Units Price Land Value I of 2 6/21 /2018.4:44 F SCPA Parcel View: 12-20-30-300-0130-0000 http://parceldetaii.scpaf.org/ParceiDetailinfo.aspx?PI D=1220303000! ACREAGE 17 20.57 S350 LOT 335 13.020 86 S4,361.988 LOT - _ 0.00 0.00 - 120 13.020 86 S1.562.503 Building Information Year Built t 0 Description ActuallEffective Stones Total SF Exl Wall Adl Value Rapt Value Appendages 1 MASONRY 1974 1 _ 3.022 CONCRETE BLOCK -STUCCO - 138.486 $285.538 DescriptionPILASTER. MASONRY Area BASE SEMI FINISHED a62.00 OPEN PORCH FINISHED 32.00 2 MASONRY 1974 1 576 CONCRETE BLOCK -STUCCO - 28.591 58.950 PILASTER. MASONRY Description Area No Appendages 3 MASONRY 1974 1 984 CONCRETE BLOCK -STUCCO - S48.200 S99.382PILASTER. MASONRY Desorption Area No Appendages Permits Permit iY Description Agency Amount CO Date Permit Date 03321 MOBILE HOME- 479 CARRIAGE COVE WAY SANFORD 10.870 11/13/2017 02338 ALUM CARPORT. PAD PER PERMIT. 281 COACHMAN CT SANFORD S3.900 7/28/2015 01136 REROOF W/SHINGLES - 212 COACHMAN CT SANFORD 1.320 3/24/2014 00827 28' X 48' MOBILE HOME REPLACEMENT - 19 CARRIAGE COVE WAY SANFORD s0 2/12/2014 00174 CHANGEOUT HVAC - NO DUCT WORK - 197 WINDSOR CT SANFORD 3.100 10/28/2013 02313 CARPORT - 36 ROCK COVE CT SANFORD 2.000 9/18/2013 01635 DEMOLISH MOBILE HOME - 277 COACHMAN CT SANFORD so 6/13/2013 01466 SCREEN ROOM FOR MOBILE HOME .26 GATEHOUSE CT SANFORD S4.250 5/20/2013 01423 REROOF SHINGLES - 251 WALES CT SANFORD 3.200 5/15/2013 01387 MOBILE HOME - 125 COACHLIGHT CT SANFORD 7.000 5/9/2013 Page 1 of 13 (124 items) [11 2 3 4 5 6 7 .. 11 12 13 P-00Fa4S nMM0*fthamtMMmkF1*Cannyfty,*Ky AFW8"*" Mlle. FWNHW W%eeetknF t 91ern9•"MILFk.fF 184tMe bUbd1Vd1W 4ntM Mea. A5VktIn"kttM* Pe Myh ft-tN Extra Features Description Year Built Units Value New Cost WOOD WALKWAY 7/1/1979 2.040 S4.080 510.200 WOOD UTILITY BLDG 7/1/1979 192 461 1.152 WALKS CONC COMM 7/1/1979 6.218 8.233 S20.582 POOL COMMERCIAL 7/1/1979 225 S3.780 6.300 i PATIO CONC COMM 7/1/1979 6.345 8,401 21.002 COOL DECK PATIO 7/1/1979 4.148 5.807 S14.518 COMMERCIAL CONCRETE DR 4 IN 7/1/1979 16.992 S14,477 36.193 COMMERCIAL ASPHALT DR 2 IN 7/1/1979 84,468 530.746 78.888 2 of 2 6/21/2018, 4:44 PMI EXTERIOR IMPROVEMENT REQUEST F 6_e,,,+ . - LC_ I,-- __ _ , - . - _C, (_ q-v-L Pt.•--Ihr, The at7qt'!;• narred R srdenl rr pUES!G ?DOrOVFII !O bull(), add -on. Or Otherwise alit hislhel malnllfc C!;!red r:OmP, it:; G::I 'E! Si+il%ir!'PS c?7 rift?. A )PIOval by the Community Management does not waive n+PSIC1Qfi! $ .'S!,QG'14::)ri•;y IQ. t: •Jr:.t aJI rmi1: i_cuirr:r} i?;J ine rrtQV!`Inu Try UniCIPi1ha 1VhOCaam drartd Wehp116 1Ur:1L't i'.Si: r'}!14i 'Jf %t!i ira!I;rl _ _ .—. I pGn J •vJn:•; of ;tic} above ier.;ue:_i• ::e find it is Within ot,r clurdeiines. Resident will obtain any and all permits necessary to construct improvement. If Resident hires an independent contractor. it is recommended that they be licensed and insured. Upon levu , rw o! IlIc above regilosl. a find it is not within cnu guidelni: . J•:; ? - rd4t, 1UI.14T: r:lgria, ii __—. --- n7EBELO TO SCEHTHEALTERATIONSANDLOCATIONONYOURHOMESITE. CH SEPARATE SHEET IF NECESSARY) FOLLOW-UP INSPECTION i.J'• c;'li. •h! fr :. .ey J:It, r, air I Q C s :1 n1 InInSa:.l thee ia,l ns e C t)erd aDO.e upon CGr,,p!;;:Ir,n 914'F I' dM1t•Iw1'1.; itp•. •i t_Lt YJ !i.5 u n: __ i.: J..rl t m 1 Twin Coach Ct e _ 4kw carriage Cove Way- 80 ft I Grant Maloy, Clerk Of The Circuit Court & Comptroller Seminole County, FL Inst #2018091212 Book:9186 Page:1987; (1 PAGES) RCD: 8/13/2018 7:56:04 AM REC FEE $10.00 THIS INSTRUMENT PREPARED BY: Name: SHERREE SMITOHNRIN DRDI'S AC Address: 15284ORLANDO.32826 NOTICE OF COMMENCEMENT permit Number. r„ zn nn111'tn-0000 - parcel ID Number. „ n and in eecordance with Chapter 713. Florida Statutes. the lyrxdTheundershereby gives notice that Improvement will De made to certain real property. fosOwingInformationISprovidedinOftNoticeOfCOmmenCemenlt. DESCRIPTION OF PROPERTY' (Legal 0011 Lion ofthepropertyand street address If eve llaDle) 477CARRIAGECOVEWAYSANFORD327732. GENERAL DESCRIPTION OF IMPROVEMENT: INSTALL14KWGENERATORWITH150/200 AMP AUTO TRANSFER SWITCH CONTRACTEDFORTHEIMPROVEMENT: 3, OWNER INFORMATION OR LESSEE INFORTIONIF THE LESSEE MAName and address: ROBERT MULLEN Intera! st In property: 100% OWNER FoeSimpleTltloHolder (it other than owner listed above) Name: N/A Address: 4. CONTRACTOR: Name: WEIRICH AIR-ROBERT THOMAS JR Phone Number. D705 Address. 15264 E COLONIAL DR ORLANDO 32826 S. SURETY (N applicable, s COPY Of thepayment bond Is attached): Name: NIA Amount of Bond: Address: Phone Number: s. LENDER: Name: N/A Address: T. persons within the Stab of Florlds Dasignatod by Owner upon whore notice or other documents may be served so, provided by Section 713. 13(1)(e)7., Florida Sbtutss. Phone Number. u...,.• NIA _ In addition Owner designates Of to receive a copy of the LIeWs Nollce as provided in Section 713.13(1)(b), Florida Stables. Phone rytmber: g. Expiration Dateof Noticeor Comrnenc~ (The expiration is 1 year from date Of ramdIng unless a different dots Is apeafied) WARNING TO OWNER ANY PAYMENTS MADE BY THE OWNER AFTER THE EXPIRATION OF THE NOTICE OF COMMENCEMENT ARE CONSIDEREDIMPROPERPAYMENTSUNDERCHAPTER713, PART 1. SECTION 71313. FLORIDA STATUTES. AND CAN RESULT IN YOUR PAYINGTWICEFORIMPROVEMENTSTOYOURPROPERTY. A NOTICE OF COMMENCEMENT MUST BE RECORDED AND POSTED ON THE B SITE BEFORE EENCTHEFIRST NG WORK IN RECORDING IF YOU INTEND TO OBTAIN YOUR NOTICE OF COMMENCEMENT.FINANCING, CONSULT WITH YOUR LENDER OR AN ATTORNEY E I plpwlpalofOs.vO.++rrw Lr wi• , (rMN 1L»MO P-40 S10WWmy'r 711,K)Mn) ulcncr0 pnit<rpgeylPt/rNr/WMpI) State o1 i (Lr nl a County or r e, ( n Th rogoing Instrument was sc lodged before me this ( day of r 1 L 1. i - 20 Ar b---, Who Is personally known to Mb o OR m. ao rrol-9 ^nx who has produced Idontificauon etype of IdamlRcationproduced: ) V' 1ACKINN04 try nuL1IC, Sloto ofFonda rat .. •., n1r. eypims Msr.2S. 2D20 W. FF g72g20 E:NruAsttWrt oncy. IcC. 100H514151 i RECORD COPY AUG 2 q 2018 Installation Residential/Commercial Generator Sets REVIEWED FOR CODE COMPLIANCE PLANS EXAMINER 4 II.18 DATE SANFORD BUILDING DIVISION A PERMIT ISSUED SHALL BE CONSTRUED TO BE A LICENSE TO PROCEED WITH THE WORK AND NOT AS AUTHORITY TO VIOLATE, CANCEL, ALTER OR SET ASIDE ANY OF THE PROVISIONS OF THE TECHNICAL CODES, NOR SHALL ISSUANCE OF A PERMIT PREVENT rHE BUILDING OFFICIAL FROM THEREAFTER REQUIRING A CORRECTION OF ERRORS IN PLANS, CONSTRUCTION OR VIOLATIONS OF THIS CODE Models: 14/20R ESA 14/20R ESAL 20RESC 20RESCL OSANFORD Controllers: RDC2 DC2 18-3636 r0r^9001 14 MRRYSTEIvLS KOHLER, NntiONnllY REGiSiERED PowerSystems TP-6803 6/151 I you nloatled Crom %vxv%c Manualshb com manuals seaicb engine California Proposition 65 A WARNING Engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Kohler strongly recommends that only factory -authorized distributors or dealers install and service the generator. Product Identification Information Generator Set Identification Numbers Record the product identification numbers from the generator set nameplate(s). Model Designation Specification Number Serial Number Accessory Number Accessory Description Engine Identification Record the product identification information from the engine nameplate. Manufacturer Model Designation Serial Number ' X Controller Identification Record the controller description from the generator set operation manual, spec sheet, or sales invoice. Controller Description 0", ,, • 1, -in uax% \d,muulchb cum nr nuul„corch cngum Table of Contents Product Identification Information............................................................. 2 Safety Precautions and Instructions......................................................... 5 Introduction............................................................................... 9 Startup and Registration..................................................... 9 Service Assistance......................................................................... 10 Section 1 Installation...................................................................... 11 1.1 Introduction........................................................... 11 1.2 Lifting ................................................................ 11 1.3 Generator Set Inspection ............................................... 12 1.4 Location and Mounting ................................................. 12 1.4.1 Mounting Area ................................................ 12 1.4.2 Concrete Mounting Pads ....................................... 12 1.4.3 Exhaust Requirements ......................................... 12 1.5 Dimension Drawings ................................................... 13 1.6 Access the Air Intake Area .............................................. 13 1.7 Fuel Requirements..................................................... 14 1.7.1 Fuel Supply ................................................... 14 1.7.2 Fuel Pipe Size ................................................. 15 1.7.3 Connecting the Fuel Supply ..................................... 15 1.8 Fuel Conversion....................................................... 16 1.8.1 Fuel Conversion, 14RESA/RESAL Equipped with Fuel Block ........ 16 1.8.2 Fuel Conversion, 14RESAIRESAL Equipped with Fuel Orifice Fittings 18 1.8.3 Fuel Conversion, 20RESA/RESAL/RESC/RESCL .................. 20 1.8.4 Regulator Vent Hose ........................................... 20 1.9 Electrical Connections .................................................. 21 1.9.1 Grounding .................................................... 22 1.9.2 Electrical Lead Entry ........................................... 22 1.9.3 Field -Connection Terminal Block ................................. 22 1.9.4 AC Power Supply .............................................. 24 1.10 ATS and Accessory Communication Connections .......................... 25 1.10.1 Transfer Switch Connection ..................................... 25 1.10.2 Communication Cable Specifications ............................. 26 1.10.3 System Connections with Accessory Modules ..................... 26 1.11 Battery............................................................... 31 1.12 PrestartInstallation Check .............................................. 33 1.13 Set the Exerciser...................................................... 34 1.13.1 RDC2 Controller ............................................... 34 1.13.2 DC2 Controller ................................................ 34 1.13.3 Loaded Exercise ............................................... 34 Section 2 Accessories..................................................................... 35 2.1 Introduction........................................................... 35 2.2 Programmable Interface Module (PIM)................................... 35 2.3 Load Management Devices ............................................ 36 2.3.1 Power Relay Module ........................................... 36 2.4 Regulator Heater .............................................. I....... 37 2.5 Carburetor Heater ............................................ I........ 39 2.6 Battery Heater......................................................... 41 2.7 Emergency Stop Button ................................................ 41 2.8 OnCue Plus Generator Management System .............................. 42 2.9 PowerSync Automatic Paralleling Module (APM) ........................... 43 TP-6803 6/15 Table of Contents 3 Dowiikiaded from w%%-\%.Manualslib com manuals search engine Table of Contents, continued Section 3 Drawings and Diagrams.......................................................... 45 Appendix A Abbreviations................................................................ 67 Appendix B Electrical Lead Entry Template ................................................. 69 Table of Contents Ikmn10 nkd I'n,m lklanuakhb com manuah aearch cneinc TP-6803 6/15 IMPORTANT SAFETY INSTRUCTIONS. Electromechanical equipment, including generator sets, transfer switches, switchgear, and accessories, can cause bodily harm and pose life -threatening danger when improperly installed, operated, or maintained. To prevent accidents be aware of potential dangers and act safely. Read and follow all safety precautions and instructions. SAVE THESE INSTRUCTIONS. This manual has several types of safety precautions and instructions: Danger, Warning, Caution, and Notice. A DANGER Danger indicates the presence of a hazard that will cause severe personal injury, death, or substantial property damage. A WARNING Warning indicates the presence of a hazard that can cause severe personalinjury, death, orsubstantial property damage. A CAUTION Caution indicates the presence of a hazard that will or can cause minor personal injury or property damage. NOTICE Notice communicates installation, operation, or maintenance information that is safety related but not hazard related. Safety decals affixed to the equipment in prominent places alert the operator or service technician to potential hazards and explain how to act safely. The decals are shown throughout this publication to improve operator recognition. Replace missing or damaged decals. TP-6803 6/15 Safety Precautions and Instructions Accidental Starting A WARNING 1 Accidental starting. Can cause severe injury or death. Disconnect the battery cables before working on the generator set. Remove the negative (-) lead first when disconnecting the battery. Reconnect the negative (-) lead last when reconnecting the battery. Disabling the generator set. Accidental starting can cause severe injury or death. Before working on the generator set or equipment connected to the set, disable the generator set as follows: 1) Press the generator set off/reset button to shut down the generator set. 2) Disconnect the power to the battery charger, if equipped. (3) Remove the battery cables, negative (-) lead first. Reconnect the negative (-) lead last when reconnecting the battery. Follow these precautions to prevent the starting of the generator set by the remote start/stop switch. Battery A WARNING 4VO Sulfuric acid in batteries. Can cause severe injury or death. Wear protective goggles and clothing. Battery acid may cause blindness and burn skin. A WARNING I* Explosion. Can cause severe injury or death. Relays in the battery charger cause arcs or sparks. Locate the battery in a well -ventilated area. Isolate the battery charger from explosive fumes. Battery electrolyte is a diluted sulfuric acid. Battery acid can cause severe injury or death. Battery acid can cause blindness and burn skin. Always wear splashproof safety goggles, rubber gloves, and boots when servicing the battery. Do not open a sealed battery or. mutilate the battery case. If battery acid splashes in the eyes or on the skin, immediately flush the affected area for 15 minutes with large quantities of clean water. Seek immediate medical aid in the case of eye contact. Never add acid to a battery after placing the battery in service, as this may result in hazardous spattering of battery acid. Battery acid cleanup. Battery acid can cause severe injury or death. Battery acid is electrically conductive and corrosive. Add 500 g (1 lb.) of bicarbonate of soda (baking soda) to a container with 4 L (1 gal.) of water and mix the neutralizing solution. Pour the neutralizing solution on the spilled battery acid and continue to add the neutralizing solution to the spilled battery acid until all evidence of a chemical reaction (foaming) has ceased. Flush the resulting liquid with water and dry the area. Safety Precautions and Instructions 5 Dom domled rrom wx%,%%, ylanoalshb com manes Is scarch cngmc Battery gases. Explosion can cause severe injury or death. Battery gases can cause an explosion. Do not smoke or permit flames or sparks to occur near a battery at any time, particularly when it is charging. Do not dispose of a battery in a fire. To prevent burns and sparks that could cause an explosion, avoid touching the battery terminals with tools or other metal objects. Remove all jewelry before servicing the equipment. Discharge static electricity from your body before touching batteries by first touching a grounded metal surface away fromthe battery. To avoid sparks, do not disturb the battery charger connections while the battery is charging. Always turn the battery charger off before disconnecting the battery connections. Ventilate the compartments containing batteries to prevent accumulation of explosive gases. Battery short circuits. Explosion can cause severe injury or death. Short circuits can cause bodily injury and/or -equipment damage. Disconnect the battery before generator set installation or maintenance. Remove all jewelry before servicing the equipment. Use tools with insulated handles. Remove the negative (-) lead first when disconnecting the battery. Reconnect the negative (-) lead last when reconnecting the battery. Never connect the negative (-) battery cable to the positive (+) connection terminal of the starter solenoid. Do not test the battery condition by shorting the terminals together. Engine Backfire/Flash Fire A WARNING A-0 Risk of fire. Can cause severe injury or death. Do not smoke or permit flames or sparks near fuels or the fuel system. Servicing the air cleaner. A sudden backfire can cause severe injury or death. Do not operate the generator set with the air cleaner removed. Servicing the fuel system. A flash fire can cause severe injury ordeath. Do not smoke or permit flames or sparks near the carburetor, fuel line, fuel filter, fuel pump, or other potential sources of spilled fuels or fuel vapors. Catch fuels in an approved container when removing the fuel line or carburetor. Combustible materials. A fire can cause severe injury or death. Generator set engine fuels and fuel vapors are flammable and explosive. Handle these materials carefully to minimize the risk of fire or explosion. Equip the compartment or nearby area with a fully charged fire extinguisher. Select a fire extinguisher rated ABC or BC for electrical fires or as recommended by the local fire code or an authorized agency. Train all personnel on fire extinguisher operation and fire prevention procedures. Exhaust System A WARNING Carbon monoxide. Can cause severe nausea, fainting, or death. The exhaust system must be leakproof and routinely inspected. Generator set operation. Carbon monoxide can cause severe nausea, fainting, or death. Carbon monoxide is an odorless, colorless, tasteless, nonirritating gas that can cause death if inhaled for even a short time. Avoid breathing exhaust fumes when working on or near the generator set. Never operate the generator set inside a building. Never operate the generator set where exhaust gas could seep inside or be drawn into a potentially occupied building through windows, air intake vents, or other openings. Carbon monoxide detectors. Carbon monoxide can cause severe nausea, fainting, or death. Install carbon monoxide detectors on each level of any building adjacent to the generator set. Locate the detectors to adequately warn the building's occupants of the presence of carbon monoxide. Keep the detectors operational at all times. Periodically test and replace the carbon monoxide detectors according to the manufacturer's instructions. Carbon monoxide symptoms. Carbon monoxide can cause severe nausea, fainting, or death. Carbon monoxide is a poisonous gas present in exhaust gases. Carbon monoxide is an odorless, colorless, tasteless, nonirritating gas that can cause death if inhaled for even a short time. Carbon monoxide poisoning symptoms include but are not limited to the following: Light-headedness, dizziness Physical fatigue, weakness in joints and muscles Sleepiness, mental fatigue, inability to concentrate or speak clearly, blurred vision Stomachache, vomiting, nausea If experiencing any of these symptoms and carbon monoxide poisoning is possible, seek fresh air immediately and remain active. Do not sit, lie down, or fall asleep. Alert others to the possibility of carbon monoxide poisoning. Seek medical attention if the condition of affected persons does not improve within minutes of breathing fresh air. 6 Safety Precautions and Instructions Mmnlo,iticd Irum mm Kinualshbann manuahscuichtngnu TP-6803 6/15 Fuel System A WARNING 1 Explosive fuel vapors. Can cause severe injury or death. Use extreme care when handling, storing, and using fuels. The fuel system. Explosive fuel vapors can cause severe injury or death. Vaporized fuels are highly explosive. Use extreme care when handling and storing fuels. Store fuels in a well -ventilated area away from spark -producing equipment and out of the reach of children. Never add fuel to the tank while the engine is running because spilled fuel may ignite on contact with hot parts or from sparks. Do not smoke or permit flames or sparks to occur near sources of spilled fuel or fuel vapors. Keep the fuel lines and connections tight and in good condition. Do not replace flexible fuel lines with rigid lines. Use flexible sections to avoid fuel line breakage caused by vibration. Do not operate the generator set in the presence of fuel leaks, fuel accumulation, or sparks. Repair fuel systems before resuming generator set operation. Gas fuel leaks. Explosive fuel vapors can cause severe injury or death. Fuel leakage can cause an explosion. Check the LPG vapor or natural gas fuel system for leakage by using a soap and water solution with the fuel system test pressurized to 6-8 ounces per square inch 10-14 inches water column). Do not use a soap solution containing either ammonia or chlorine because both prevent bubble formation. A successful test depends on the ability of the solution to bubble. Explosive fuel vapors can cause severe injury or death. Take additional precautions when using the following fuels: Propane (LPG) —Adequate ventilation is mandatory. Because propane is heavier than air, install propane gas detectors low in a room. Inspect the detectors per the manufacturer's instructions. TP-6803 6/15 Natural Gas —Adequate ventilation is mandatory. Because natural gas rises, install natural gas detectors high in a room. Inspect the detectors per the manufacturer's instructions. Hazardous Noise A CAUTION Hazardous noise. Can cause hearing loss. Never operate the generator set without a muffler or with a faulty exhaust system. Engine noise. Hazardous noise can cause hearing loss. Generator sets not equipped with sound enclosures can produce noise levels greater than 105 dBA. Prolonged exposure to noise levels greater than 85 dBA can cause permanent hearing loss. Wear hearing protection when near an operating generator set. Hazardous Voltage/ Moving Parts A DANGER Hazardous voltage. Will cause severe injury or death. This equipment must be installed and serviced by qualified electrical personnel. A WARNING I 1, N4_N IR Hazardous voltage. Moving parts. Can cause severe injury or death. Operate the generator set only when all guards and electrical enclosures are in place. A WARNING 1 IN Hazardous voltage. Backfeed to the utility system can cause property damage, severe injury, or death. If the generator set is used for standby power, install an automatic transfer switch to prevent inadvertent interconnection of standby and normal sources of supply. A CAUTION 111 Welding the generator set. Can cause severe electrical equipment damage. Never weld components of the generator set without first disconnecting the battery, controller wiring harness, and engine electronic control module (ECM). Grounding electrical equipment. Hazardous voltage can cause severe injury or death. Electrocution is possible whenever electricity is present. Ensure you comply with all applicable codes and standards. Electrically ground the generator set, transfer switch, and related equipment and electrical circuits. Turn off the main circuit breakers of all power sources before servicing the equipment. Never contact electrical leads or appliances when standing in water or on wet ground because these conditions increase the risk of electrocution. Welding on the generator set. Can cause severe electrical equipment damage. Before welding on the generator set perform the following steps: (1) Remove the battery cables, negative (-) lead first. (2) Disconnect all engine electronic control module ECM) connectors. (3) Disconnect all generator set controller and voltage regulator circuit board connectors. 4) Disconnect the engine battery - charging alternator connections. 5) Attach the weld ground connection close to the weld location. Safety Precautions and Instructions 7 Poanlo.i.led Isom wmv Menualslib com manuals search engine Connecting the battery and the battery charger. Hazardous voltage can cause severe injury or death. Reconnect the battery correctly, positive to positive and negative to negative, to avoid electrical shock and damage to the battery charger and battery(ies). Have a qualified electrician install the battery(ies). Short circuits. Hazardous voltage/current can cause severe injury or death. Short circuits can cause bodily injury and/or equipment damage. Do not contact electrical connections with tools or jewelry while making adjustments or repairs. Remove all jewelry before servicing the equipment. Electrical backfeed to the utility. Hazardous backfeed voltage can cause severe injury or death. Install a transfer switch in standby power installations to prevent the connection of standby and other sources of power. Electrical backfeed into a utility electrical system can cause severe injury or death to utility personnel working on power lines. Heavy Equipment A WARNING 01 Unbalanced weight. Improper lifting can cause severe injury or death and equipment damage. Do not use lifting eyes. Lift the generator set using lifting bars inserted through the lifting holes on the skid. Hot Parts A WARNING pfw5 Cot engine and exhaust system. an cause severe injury or death. Do not work on the generator set until it cools. Servicing the exhaust system. Hot parts can cause severe injury or death. Do not touch hot engine parts. The engine and exhaust system components become extremely hot during operation. Servicing the engine heater. Hot parts can cause minor personal injury or property damage. Install the heater before connecting it to power. Operating the heater before installation can cause burns and component damage. Disconnect power to the heater and allow it to cool before servicing the heater or nearby parts. Notice NOTICE Canadian installations only. For standby service'connect the output of the generator set to a suitably rated transfer switch in accordance with Canadian Electrical Code, Part 1. 8 Safety Precautions and Instructions Po:. N(m,Icd from %, my.11anualshb corn manuob ,caich engine TP-6803 6/15 This manual provides installation instructions for Residential/Commercial Model 14/20RESA/RESAL and 20RESC/RESCL generator sets. See Figure 1. Refer to TP-6804, Operation Manual, for generator set operation and maintenance instructions. The generator set is approved for use in stationary applications in locations served by a reliable utility power source. Kohler strongly recommends that only factory - authorized distributors or dealers install and service the generator. Have a Kohler@ authorized distributor/dealer install the generator set outdoors according to the instructions in this manual. The generator set installation must comply with the National Electrical Code (NEC) and local code requirements. Do not install this generator set indoors. Information in this publication represents data available at the time of print. Kohler Co. reserves the right to change this publication and the products represented without notice and without any obligation or liability whatsoever. Read this manual and carefully follow all procedures and safety precautions to ensure proper equipment operation and to avoid bodily injury. Read and follow the Safety Precautions and Instructions section at the beginning of this manual. Figure 1 Generator Set TP-6803 6/15 Introduction List of Related Literature Figure 2 identifies related literature available for the generator sets covered in this manual. Only trained and qualified personnel should install or service the generator set. Literature Type Part Number Specification Sheet, 20RESA G4-209 Specification Sheet, 20RESAL G4-210 Specification Sheet, 14RESA G4-245 Specification Sheet, 14RESAL G4-249 Specification Sheet, 20RESC G4-246 Specification Sheet, 20RESCL G4-250 Operation Manual, Generator Set TP-6804 Operation/Installation Manual, Model RXT Automatic Transfer Switch TP-6807 Operation/Installation Manual, Model RDT Transfer Switch TP-6345 Operation Manual, OnCue Plus TP-6928 Installation Instructions, Programmable Interface Module (PIM) TT-1584 Installation Instructions, Automatic Paralleling Module (APM) TT-1596 Installation Instructions, Load Shed Kit TT-1609 Installation Instructions, Concrete Mounting Pads TT-1619 Installation Instructions, Power Relay Modules TT-1646 Figure 2 Related Literature Startup and Registration When the generator set is installed, complete the startup and installation checklists supplied with the startup notification form. Complete and sign the startup notification form and register the unit using the Kohler online Warranty Processing System. o iu¢ :r .ManuaEslib. ctm is?t 7 E • seas _, r r7,ir:e For professional advice on generator set power requirements and conscientious service, please contact your nearest Kohler distributor or dealer. Consult the Yellow Pages under the heading Generators —Electric. Visit the Kohler Power Systems website at KOHLERPower.com. Look at the labels and decals on your Kohler product or review the appropriate literature or documents included with the product. Call toll free in the US and Canada 1-800-544-2444. Outside the US and Canada, call the nearest regional office. Headquarters Europe, Middle East, Africa EMEA) Kohler Power Systems Netherlands B.V. Kristallaan 1 4761 ZC Zevenbergen The Netherlands Phone: (31) 168 331630 Fax: (31) 168 331631 Asia Pacific Power Systems Asia Pacific Regional Office Singapore, Republic of Singapore Phone: (65) 6264-6422 Fax: (65) 6264-6455 ME Service Assistance China North China Regional Office, Beijing Phone: (86) 10 6518 7950 86) 10 6518 7951 86) 10 6518 7952 Fax: (86) 10 6518 7955 East China Regional Office, Shanghai Phone: (86) 21 6288 0500 Fax: (86) 21 6288 0550 India, Bangladesh, Sri Lanka India Regional Office Bangalore, India Phone: (91) 80 3366208 91) 80 3366231 Fax: (91) 80 3315972 Japan, Korea North Asia Regional Office Tokyo,Japan Phone: (813) 3440-4515 Fax: (813) 3440-2727 Latin America Latin America Regional Office Lakeland, Florida, USA Phone: (863) 619-7568 Fax: (863) 701-7131 r in TP-6803 6/15 o•n. :-r+;:.: w w.1 ii.ialsl€i.oi i r.c:E tl z:c3 :i .ir;< 1.1 Introduction DANGER Hazardous voltage. Will cause severe injury or death. This equipment must be installed and serviced by qualified electrical personnel. WARNING Carbon monoxide. Can cause severe nausea, fainting, or death. The exhaust system must be leakproof and routinely inspected. Generator set operation. Carbon monoxide can cause severe nausea, fainting, or death. Carbon monoxide is an odorless, colorless, tasteless, nonirritating gas that can cause death if inhaled for even a short time. Avoid breathing exhaust fumes when working on or near the generator set. Never operate the generator set inside a building. Never operate the generator set where exhaust gas could seep inside or be drawn into a potentially occupied building through windows, air intake vents, or other openings. Carbon monoxide detectors. Carbon monoxide can cause severe nausea, fainting, or death. Install carbon monoxide detectors on each level of any building adjacent to the generator set. Locate the detectors to adequately warn the building's occupants of the presence of carbon monoxide. Keep the detectors operational at all times. Periodically test and replace the carbon monoxide detectors according to the manufacturer's instructions. Have the generator set installed by an authorized Kohler distributor/dealer or authorized representative. For all locations, ensure that the installation complies with applicable national and local codes. In the United States, the installation must comply with the National Electrical Code (NEC) and local codes. For Canadian installations, refer to the Canadian Electrical Code CEC). The generator set rnust,be installed outdoors. The exhaust systems on enclosed units are designed for outdoor installation only. TP-6803 6/15 Section 1 Installation Note: DO NOT install these generator sets inside a building. Note: Install carbon monoxide (CO) detector(s) on each level of any building adjacent to a generator set. Locate the detectors to adequately warn the building's occupants of the presence of carbon monoxide. Obtain a building permit and contact your local utility companies to mark the locations of underground pipes and cables. Read and follow the safety precautions in this manual and observe the decals on the equipment. Refer to the diagrams and drawings in this manual for dimensions and electrical connections during the installation procedure. Read the entire installation procedure and obtain the accessories and tools needed before beginning installation. Perform the steps in the order shown. To install optional accessories, follow the instructions provided with each kit. 1.2 Lifting Unbalanced weight. Improper lifting can cause severe injury or death and equipment damage. Do not use lifting eyes. Lift the generator set using lifting bars inserted through the lifting holes on the skid. Model Weight, kg (lb.) 14RESA/RESAL 191 (420) 20RESA/RESAL 243 (535) 20RESC/RESCL 243 (535) Figure 1-1 Approximate Weights Section 1 Installation 11 c......'.............. u 1(..... Approximate generator set weights are shown in Figure 1-1. Use lifting bars inserted through the holes in the skid to lift the unit. See the dimension drawings in Section 3 for lifting hole locations. 1.3 Generator Set Inspection Complete a thorough inspection of the generator set. Check for the following: 1. Inspect the generator set for loose or damaged parts or wires. Repair or tighten any loose parts before installation. 2. Check the engine oil. Fill, if necessary, with the recommended viscosity and grade of oil. Use synthetic oil, API (American Petroleum Institute) Service Class SG or higher. See TP-6804, Operation Manual, for additional information. 1.4 Location and Mounting Install the generator set outdoors nearthe incoming gas service. The generator set location must allow easy access for maintenance and service. The required distancefrom a structure is dependent on state and local codes. See the dimension drawing in Section 3 for the minimum clearance from structures and non-combustible materials. Locate the generator set so that the hot exhaust does not blow on plants or other combustible materials. No plants, shrubs, or other combustible materials are allowed within 1.2 m (4 ft.) of the exhaust end of the generator set. Do not install the generator set where exhaust gas could accumulate and seep inside or be drawn into a potentially occupied building. Furnace and other similar intakes must be at least 3 m (10 ft.) from the exhaust end of the generator set. 12 Section 1 Installation Notice DO NOT locate the generator set near patios, decks, play areas, or animal shelters. Keep items such as lawn furniture, toys, sports equipment, and all combustible materials away from the generator set exhaust outlet. Remind family members, children, and visitors to use caution near the generator set. Generator sets connected to automatic transfer switches start automatically during exercise periods and power outages. Some generator set components become hot when the generator set is running and remain hot for a time after the generator set shuts down. 1.4.1 Mounting Area The generator set is shipped on an engineered composite mounting pad. Prepare aflat, level mounting area covered with a weed barrier and gravel or a concrete mounting pad. Set the composite mounting pad directly on the gravel or concrete. Do not install the composite mounting pad directly on grass, wood, or other combustible materials. Clear all combustible materials, including plants and shrubs, building materials, and lawn furniture, from an area at least 1.2 m (4 ft.) beyond the exhaust end of the generator set. See the dimension drawing in Section 3. 1.4.2 Concrete Mounting Pads Kohler Co. offers optional concrete mounting pads that are custom -designed for Model 14RESA/RESAL, 20RESA/RESAL, and 20RESC/RESCL generator sets. Three-inch and four -inch thick pads are available. Four -inch pads are recommended for storm -prone areas. See TT-1619 for instructions to install the mounting pad, if necessary. 1.4.3 Exhaust Requirements WARNING Hot engine and exhaust system. Can cause severe injury or death. Do not work on the generator set until it cools. TP-6803 6/15 c i.l• u . : w c-s_M t3lmIsI urn e:ival 4 w' Figure 1-2 gives the exhaust temperature at rated load. The engine exhaust mixes with the generator set cooling air at the exhaust end of the enclosure. Mount the generator set so that the hot exhaust does not blow on plants or other combustible materials. Maintain the clearances shown in the dimension drawing in Section 3. Temperature, Exhaust oc (IF) Exhaust gas exiting the enclosure at rated kW, °C (°F) 260 (500) Figure 1-2 Exhaust Flow and Temperature The generator set requires correct air flow for cooling and combustion. The inlet and outlet openings in the sound enclosure provide the cooling and combustion air. Figure 1-3 shows the locations of the cooling air intake and exhaust vents. Inspect the air inlet and outlet openings inside and outside the enclosure to ensure that the air flow is not blocked. 1 1 2 0 REAR VIEW tp6733 1. Air intake 2. Exhaust outlet Figure 1-3 Cooling Air Intake and Exhaust The generator set is designed to operate with all enclosure panels and internal baffling in place. If during installation, maintenance or repair the unit must be operated without the complete enclosure and baffling as shipped from the factory make sure the exhaust panel is removed as well. 1.5 Dimension Drawings See the dimension drawings in Section 3 for the generator set dimensions, fuel and electric inlet locations, and recommended clearance. TP-6803 6/15 1.6 Access the Air Intake Area The battery, fuel system, and electrical connections are located in the air intake area. Raise the roof and remove the enclosure panel to access the air intake area during installation as described below. 1. Remove two screws from the top of the air intake panel. Pull the the panel up and off. See Figure 1-4. 2. To make the electrical connections, you will also need to remove the cover panel over the terminal block as shown in Section 1.9.3. 3. Reinstall the panels after all electrical connections are complete and the battery is installed and connected. Figure 1-4 Removing the Air Intake Panel Section 1 Installation 13 r \4anua[iib 1.7 Fuel Requirements The generator set operates using natural gas or LPG fuel. The generator set is EPA -certified for both natural gas and LPG fuels. The fuel system installation must comply with applicable national, state, and local codes. WARNING Explosive fuel vapors. Can cause severe injury or death. Use extreme care when handling, storing, and using fuels. Explosive fuel vapors can cause severe injury or death. Take additional precautions when using the following fuels: Propane (LPG) -Adequate ventilation is mandatory. Because propane is heavier than air, install propane gas detectors low in a room. Inspect the detectors per the manufacturer's instructions. Natural Gas -Adequate ventilation is mandatory. Because natural gas rises, install natural gas detectors high in a room. Inspect the detectors per the manufacturer's instructions. 1.7.1 Fuel Supply Because of variable climates and geographical considerations, contact the local fuel supplier for fuel system planning and installation. Figure 1-5 lists the recommended fuel ratings and other fuel supply information for natural gas and LPG fuels. Verify that the output pressure from the primary gas utility pressure regulator is within the range shown in Figure 1-5 and that the utility gas meter flow rate is sufficient to supply the generator set at rated load plus all other gas -consuming appliances. For LPG tanks, verify that the output pressure is as shown in Figure 1-5. See Figure 1-6 for fuel consumption. Contact the fuel supplier for flow rate information or a gas meter upgrade, if necessary. Fuel type Natural Gas LPG Fuel supply inlet 1/2 NPT Fuel supply pressure, kPa (in. H2O) 14RESA/RESAL 1.3-2.7 5-11) 1.7-2.7 7-11) 20RESA/RESAL 1.3-2.7 5-11) 1.7-2.7 7-11) 20RESC/RESCL 0.9-2.7 3.5-11) 1.7-2.7 7-11) Fuel flow rate, maximum, Btu/hr.: 14RESA/RESAL 193,000 203,000 20RESA/RESAL 281,000 340,000 20RESC/RESCL 281,000 340,000 Nominal Fuel Rating, Btu/ft.3 Natural gas 1000 LPG 2500 Figure 1-5 Fuel Supply Fuel Type Load Fuel Consumption, m3/hr. (cfh) 14RESA/RESAL 20RESA/RESAL/RESC/RESCL 60 Hz 50 Hz 60 Hz 50 Hz 100% 5.4 (193) 4.9 (175) 8.0 (281) 6.4 (225) 75% 4.7 (163) 4.2 (148) 6.9 (243) 5.4 (189) Natural Gas 50% 3.5 (124) 3.1 (108) 4.6 (161) 3.9 (139) 25% 2.6 (93) 2.4 (84) 3.6 (127) 2.9 (103) 100% 2.3 (81) 2.1 (74) 3.9 (136) 2.9 (102) 75% 2.1 (75) 1.9 (68) 3.1 (109) 2.4 (85) LPG 50% 1.8 (60) 1.5 (53) 2.3 (82) 1.8 (63) 25% 1.2 (45) 1.1 (40) 1.7 (59) 1.3 (47) LPG conversion factors: Nominal fuel rating: 8.58 ft.3 = 1 lb. Natural gas: 37 MJ/m3 (1000 Btu/ft.3) 0.535 m3 = 1 kg LPG: 93 MJ/m3 (2500 Btu/ft.3) 36.39 ft.3 = 1 gal. Figure 1-6 Fuel Consumption 14 Section 1 Installation cia 1r c _M uni 1Is auon 1.a!'1 1 TP-6803 6/15 1.7.2 Fuel Pipe Size Ensure that the fuel pipe size and length meet the specifications in Figure 1-7. Measure the pipe length from the primary gas pressure regulator to the pipe connection on the generator set fuel inlet. Add 2.4 m 8 ft.) to the measured length for each 90 degree elbow. Compare the total pipe length with the chart in Figure 1-7 to find the required pipe size. Contact local LPG provider for LPG installation information. Minimum Gas Pipe Size Recommendation, in. NPT Pipe Length, m (ft.) 14RESA/RESAL 20RESA/RESAL 20RESC/RESCL Natural Gas 193,000 Btu/hr.) LPG 203,000 Btu/hr.) Natural Gas 281,000 Btu/hr.) LPG 340,000 Btu/hr.) 8 (25) 3/4 3/4 1 3/4 15 (50) 1 3/4 1 1 30 (100) 1 1 1 1/4 1 46 (150) 11/4 1 11/4 1 1/4 61 (200) 1 1 1/4 1 1 1/4 1 1/4 Figure 1-7 Fuel Pipe Size Recommendations 1.7.3 Connecting the Fuel Supply The dimension drawing in Section 3 shows the location of the fuel inlet connection. Have the fuel supplier install rigid gas piping and a manual fuel shut-off valve. The fuel supply line should line up with the generator set fuel inlet and end about 12 inches away to allow connection with a section of flexible fuel line. Use flexible sections to prevent fuel line breakage caused by vibration. Note: Do not bend the flexible fuel line to make up for misalignment of the fuel supply line and the generator set fuel inlet. TP-6803 6/15 Apply pipe sealant that is approved for fuel connections. Hold the fuel solenoid valve with a wrench when tightening the fuel connections. Note: Do not' hold the fuel solenoid valve coil when tightening the fuel connections. See Figure 1-8 for the recommended wrench locations. Figure 1-8 Holding Fuel Valve to Tighten Fuel Connections Open the manual fuel valves and test all fuel connections using soapy water. If a leak is found, close the fuel valves, clean the fittings, and apply fresh sealant. Check for fuel leaks again with the generator set running. Protect all fuel lines from machinery or equipment contact, adverse weather conditions, and environmental damage. Section 1 Installation 15 i x•,S1'tr.u... z 1.8 Fuel Conversion The multi -fuel system allows conversion from natural gas to LPG (or vice -versa) in the field while maintaining emissions -standard compliance. A trained technician or an authorized distributor/dealer can convert the fuel system. After converting the fuel system, change the Fuel Type setting on the controller. See the Operation Manual for instructions to change settings at the controller, or use a personal (laptop) computer and Kohler@ SiteTech T" software to change the setting. Rating Change Converting the fuel will change the generator set rating. See the generator set specification sheet for ratings with natural gas and LP. Order a new nameplate with the updated rating and fuel information from an authorized distributor/dealer, if necessary. Provide the following information from the original nameplate: Model Number • kVA Spec Number • Amps Serial Number • Volts Fuel (original and new) • Hz kW Attach the new nameplate over the old one. Do NOT cover the UL listing information on the old nameplate. WARNING Accidental starting. Can cause severe injury or death. Disconnect the battery cables before working on the generator set. Remove the negative (-) lead first when disconnecting the battery. Reconnect the negative (-) lead last when reconnecting the battery. Disabling the generator set. Accidental starting can cause severe injury or death. Before working on the generator set or equipment connected to the set, disable the generator set as follows: (1) Press the generator set off/reset button to shut down the generator set. (2) Disconnect the power to the battery charger, if equipped. (3) Remove the battery cables, negative (-) lead first. Reconnectthe negative lead last when reconnecting the battery. Follow these precautions to prevent the starting of the generator set by the remote start/stop switch. WARNING Explosive fuel vapors. Can cause severe injury or death. Use extreme care when handling, storing, and using fuels. Explosive fuel vapors can cause severe injury or death. Take additional precautions when using the following fuels: Propane (LPG) —Adequate ventilation is mandatory. Because propane is heavier than air, install propane gas detectors low in a room. Inspect the detectors per the manufacturer's instructions. Natural Gas —Adequate ventilation is mandatory. Because natural gas rises, install natural gas detectors high in a room. Inspect the detectors per the manufacturer's instructions. 1.8.1 Fuel Conversion, 14RESA/RESAL Equipped with Fuel Block Note: Model 14RESA/RESAL generator sets built before June 26, 2014 use a fuel block for the fuel type selection. See Figure 1-9 and use the instructions in this section for fuel conversion. Model 14RESA/RESAL generators built June 26, 2014, or later are not equipped with the fuel block. These units use fuel orifice fittings installed in the hose fitting at the fuel regulator. See Section 1.8.2 for fuel conversion instructions. Two fuel connections on the fuel block allow field - conversion between natural gas and LPG. The fuel metering valves are factory -set and sealed to comply with applicable emission standards and to provide the best possible hot and cold starting. Note: Do not adjust the factory -sealed fuel -metering adjustments on the fuel block. Changing the fuel - metering adjustments may violate federal or state laws. Use the following procedure to convert from natural gas NG) to LPG. See Figure 1-9 for the fuel system component locations. 16 Section 1 Installation lanuals..... TP-6803 6/15 Procedure to convert from NG to LPG, 14RESA/RESAL with fuel block 1. Press the OFF button on the generator set controller. 2. Disconnect the power to the battery charger. 3. Disconnect the generator set engine starting battery, negative (-) lead first. 4. Turn off the fuel supply. 5. Remove the hose clamp and fuel hose from the hose fitting in the fuel block. See Figure 1-9. 6. Remove the hose fitting from the natural gas outlet port in the fuel block. See Figure 1-9. 7. Remove the plug from the LP port in the fuel block. See Figure 1-9. 8. Clean the plug with a dry cloth or brush, apply fresh pipe sealant, and install the plug into the natural gas outlet port. 9. Clean the hose fitting with a dry cloth or brush, apply fresh pipe sealant to the threads, and install the fitting into the LP port. Note: Do not adjust the fuel metering valves. 10. Slide the hose onto the hose fitting and secure it with the clamp. 11. Disconnect digital ignition timing leads 65 and N3 for LPG. The ignition timing leads are located near the fuel solenoid valve. See Figure 1-9. 12. Connect and turn on the new fuel supply. 13. Reconnect the generator set engine starting battery leads, negative (-) lead last. 14. Reconnect power to the battery charger. 15. Start the generator set by pressing the RUN button on the generator set controller. 16. Check for leaks using a gas leak detector. 17. Run the generator set and check the operation. 18. Press the OFF button to to shut down the generator set. TP-6803 6/15 Conversion from LPG to Natural Gas To convert from LPG to natural gas, follow the fuel conversion procedure above, moving the hose fitting to the natural gas port and plugging the LP port. Connect the DSAI leads for natural gas. See Figure 1-9. a 2 i0 s ' LPG setup Al shown 8 7 / // V photo223 5 IGNITION TIMING FUEL TYPE NATURAL GAS CONNECT 65 TO N LF GAS DO NOT CONNECT IGNITION TIMING SEE CHART) N3 (W2)--=] F- 65 (P8-4) Ignition Timing Lead Connection 1. Fuel block 2. Fuel metering valves -factory -sealed, do not adjust 3. Fuel solenoid valve coil 4. Fuel inlet, 1/2 in. NPT 5. Ignition timing leads 65 and N3 6. Recommended holding points for tightening fuel connection 7. Fuel regulator 8. Ports are labeled LP and NG 9. Plug 10. Hose fitting Figure 1-9 Fuel System, 14RESA/RESAL Equipped with Fuel Block (built before June 26, 2014) Section 1 Installation 17 1.8.2 Fuel Conversion, 14RESA/RESAL Equipped with Fuel Orifice Fittings Note: Model 14RESA/RESAL generator sets built before June 26, 2014, use a fuel block for the fuel type selection. See Figure 1-9 and use the instructions Section 1.8.1 for fuel conversion. Model 14RESA/RESALgenerators built June 26, 2014, or later are not equipped with the fuel block. These units use fuel orifice fittings installed in the hose fitting at the fuel regulator. See Figure 1-11 and use the instructions in this section for fuel conversion. For natural gas and LPG fuel, orifice fittings are used in the fuel line. See Figure 1-10. The natural gas orifice fitting is silver in color and stamped NG. The LPG fitting is gold in color and stamped LPG. The fittings are threaded. A straight -blade screwdriver is required to remove and replace the fittings. Figure 1-10 NG and LPG Fuel Orifice Fittings The unit is typically shipped set up for natural gas, with the LPG fitting tied near the fuel solenoid valve. To convert to LPG, remove the NG fitting and install the LPG fitting as described below. See Figure 1-11 for the fuel system component locations. Procedure to Convert from NG to LPG, 14RESA/RESAL with fuel orifice fittings 1. Press the OFF button on the generator set controller. 2. Disconnect the utility power to the generator. 3. Disconnect the generator set engine starting battery, negative (-) lead first. 4. Turn off and disconnect the fuel supply. 5. Remove the hose clamp and fuel hose from the hose fitting. See Figure 1-11. Figure 1-11 Fuel System, As Shipped (Model 14RESA/RESAL built after June 26, 2014) 6. Use a straight -blade screwdriver to remove the NG orifice from the hose fitting. See Figure 1-12. 7. Insert the LPG orifice into the hose fitting. Use a straight -blade screwdriver to tighten the fitting until it is snug. 8. Slide the hose onto the hose fitting and secure it with the clamp. 9. Disconnect ignition timing leads 65 and N3 for LPG. The ignition timing leads are located near the fuel solenoid valve. See Figure 1-11. 18 Section 1 Installation TP-6803 6/15 10. Connect and turn on the new fuel supply. 11. Reconnect the generator set engine starting battery leads, negative (-) lead last. 12. Reconnect the utility power to the generator. 13. Start the generator set by pressing the RUN button on the generator set controller. 14. Check for leaks using a gas leak detector 15. Run the generator set and check the operation. 16. Press the OFF button to shut down the generator set. Conversion from LPG to Natural Gas To convert from LPG to natural gas, repeat the steps above, removing the LPG fuel orifice and installing the NG fitting. Connect ignition timing leads 65 and N3 together for natural gas. Figure 1-12 14RESA/RESAL Fuel System Showing Orifice Fittings (generators built after June 26, 2014) TP-6803 6/15 Section 1 Installation 19 ez...r:::Tilnuals_ib u..... 1.8.3 Fuel Conversion, 20 R ESA/RESAL/RESC/RESC L For LPG fuel, an orifice is used in the fuel line. The unit is typically shipped set up for natural gas, with the loose orifice tied near the fuel solenoid valve. To convert to LPG, install the LPG orifice as described below. See Figure 1-13 for the fuel system component locations. Note: The generator set harness may contain a pair of ignition timing leads near the fuel solenoid valve. Connecting or disconnecting these leads has no effect on the 20RESA/RESAL/RESC/RESCL operation. Procedure to Convert from NG to LPG, 20RESA/RESAL/RESC/RESCL 1. Press the OFF button on the generator set controller. 2. Disconnect the power to the battery charger 3. Disconnect the generator set engine starting battery, negative (-) lead first. Figure 1-13 Fuel Regulator and LPG Orifice, 20RESA/RESAL/RESC/RESCL 1.8.4 Regulator Vent Hose 4. Turn off the fuel supply. Model 20RESA/RESAL/RESC/RESCL generators are 5. Remove the hose clamp and fuel hose from the equipped with fuel regulator vent hoses. Drill or punch hose fitting. See Figure 1-13. two holes in the enclosure at the locations shown on the template in Appendix B. It may be convenient to cut 6. Insert the LPG orifice into the hose fitting. See openings for the electrical leads at the same time as Figure 1-13. shown on the template and in Section 1.9.2. 7. Slide the hose onto the hose fitting and secure it Insert the open ends of the hoses through the holes to with the clamp. the outside of the enclosure as shown in Figure 1-14. 8. Connect and turn on the new fuel supply. 9. Reconnect the generator set engine starting battery leads, negative (-) lead last. 10. Reconnect power to the battery charger. 11. Start the generator set by pressing the RUN button on the generator set controller. 12. Check for leaks using a gas leak detector. 13. Run the generator set and check the operation. 14. Press the OFF button to shut down the generator set. Conversion from LPG to Natural Gas To convert from LPG to natural gas, repeat the steps above to remove the LPG fuel orifice. Figure 1-14 Fuel Regulator Vent Hoses 20 Section 1 Installation TP-6803 6/15 1.9 Electrical Connections DANGER Hazardous voltage. Will cause severe injury or death. This equipment must be installed and serviced by qualified electrical personnel. Grounding electrical equipment. Hazardous voltage can cause severe injury or death. Electrocution is possible whenever electricity is present. Ensure you comply with all applicable codes and standards. Electrically ground the generator set, transfer switch, and related equipment and electrical circuits. Turn off the main circuit breakers of all power sources before servicing the equipment. Never contact electrical leads or appliances when standing in water or on wet ground because these conditions increase the risk of electrocution. Electrical backfeed to the utility. Hazardous backfeed voltage can cause severe injury or death. Install a transfer switch in standby power installations to prevent the connection of standby and other sources of power. Electrical backfeed into a utility electrical system can cause severe injury or death to utility personnel working on power lines. NOTICE Canadian installations only. For standby service connect the output of the generator set to a suitably rated transfer switch in accordance with Canadian Electrical Code, Part 1. Have an authorized distributor/dealer or a licensed electrician make the following electrical connections. The electrical installation must comply with the National Electrical Code@ (NEC) class 1 wire designation and all applicable local codes. Canadian installations must comply with the Canadian Electrical Code (CEC) and applicable local codes. AC circuit protection. All AC circuits must include circuit breaker or fuse protection. The circuit breaker must be rated for a maximum of 125% of the rated generator set output current. The circuit breaker must open all ungrounded connectors. The generator set is equipped with a factory -installed circuit breaker. For customer -supplied wiring, select the wire temperature rating in Figure 1-15 based upon the following criteria: Select row 1, 2, 3, or 4 if the circuit rating is 110 amperes or less or requires #1 AWG (42.4 mm2) or smaller conductors. e Select row 3 or 4 if the circuit rating is greater than 110 amperes or requires #1 AWG (42.4 mm2) or larger conductors. Row Temp. Rating Copper (Cu) Only Cu/Aluminum (AI) Combinations Al Only 1 60°C (140°F) Use No. * AWG, WC wire or Use 60oC wire, either No. * AWG Cu, or No. * Use 60°C wire, No. * AWG or or use No. * AWG, 75°C wire AWG Al or use 75°C wire, either No. * AWG use 75°C wire, No. * AWG75°C (167°F) Cu or No. * AWG Al 2 60°C (140-F) Use No. * AWG, 60°C wire Use 60°C wire, either No. * AWG Cu or No. * Use 60°C wire, No. * AWG AWG Al 3 75°C (167°F) Use No. * AWG, 75°C wire Use 75°C wire, either No. *T AWG Cu or No. Use 75°C wire, No.* AWG AWG Al 4 90°C (194°F) Use No. *i AWG, 90°C wire Use 90°C wire, either No. *t' AWG Cu or No. Use 90°C wire, No.*t AWG r AWG Al The wire size for 601C (140oF) wire is not required to be included in the marking. If included, the wire size is based on ampacities for the wire given in Table 310-16 of the National Electrical Code(D, in ANSI/NFPA 70, and on 115% of the maximum current that the circuit carries under rated conditions. The National Electrical Code(D is a registered trademark of the National Fire Protection Association, Inc. Use the larger of the following conductors: the same size conductor as that used for the temperature test or one selected using the guidelines in the preceding footnote. Figure 1-15 Terminal Markings for Various Temperature Ratings and Conductors The National Electrical CodeD is a registered trademark of the National Fire Protection Association, Inc. TP-6803 6/15 Section 1 Installation 21 MdOi r }M WYNV: M tnu t.lslib coin, is rj it 1.9.1 Grounding Ground the generator set. The grounding method must comply with NEC and local codes. Connect the grounding cable to the generator set ground terminal GND on the field -connection terminal block. Generator sets are shipped with the generator neutral bonded (connected) to the generator ground in the junction box. The requirement for having a bonded grounded) neutral or ungrounded neutral is determined by the type of installation. At installation, the neutral can be grounded at the generator set or lifted from the ground stud and isolated if the installation requires an ungrounded neutral connection at the generator. The generator set will operate properlywith the neutral either bonded to ground or isolated from ground at the generator. Various regulations and site configurations including the National Electrical Code (NEC), local codes, and the type of transfer switch used in the application determine the grounding of the neutral at the generator. NEC Section 250 is one example that has a very good explanation of the neutral grounding requirements for generators. 1.9.2 Electrical Lead Entry Drill or punch holes in the enclosure for the electrical conduit in the locations shown in Figure 1-16. A full-scale dimensioned template for the hole locations is printed in Appendix B. See page 69. 1 2 3 5 ADV-8424 4 Note: See Appendix B for a full-scale template with dimensions. 1. Optional emergency stop switch location. Do not use to route wiring. 2. Utility voltage electrical lead entry point (drill or punch) 3. Do not drill holes in this part of the panel 4. ATS signal electrical lead entry point (drill or punch) 5. 1/2 NPT female fuel inlet r 1 r t t 1 1 1 1 1 l I Figure 1-16 Electrical Lead Entry Locations 1.9.3 Field -Connection Terminal Block The generator set is equipped with afield -connection terminal block located in the air intake area near the junction box. Leads have been factory -installed from the junction box to the terminal block for easy field wiring. See Figure 1-17 for the terminal block location. Remove the cover panel for access to the field connections. Figure 1-17 Field -Connection Terminal Block Location 22 Section 1 Installation i,..a ,Iz•d r i iiulsL cam € .aa,,t) i_ai;i C EL€: TP-6803 6/15 See Figure 1-18 for terminal block details. Refer to the terminal block decal shown in Figure 1-19 for connections and cable sizes. Also see the wiring diagram in Section 3. Route AC leads through flexible conduit. Ensure that the leads and conduit do not interfere with the operation of the generator set or obstruct the service areas. Route low -voltage communication leads through separate conduit. Procedure 1. Drill holes for the conduit fittings. See Figure 1-16 and Appendix B for the recommended electrical inlet locations. Feed the cables through the openings. 2. Connect the leads from the transfer switch emergency source lugs to the L1, L2, and L3 connections on the generator set terminal block as applicable for single or three-phase applications. See Figure 1-18 and Figure 1-19. 3. Connect the neutral (LO) and ground (GRD) leads from the ATS and the main panel to the corresponding connection points on the terminal block. See Section 1.9.1, Grounding. 4. Connect AC power source leads to the terminal block connections labeled LINE, NEUTRAL and GROUND. Connect the circuit to the load side of the transfer switch. See Section 1.9.4 for more information about the AC power requirement. Note: AC power must be connected to maintain the charge on the engine starting battery. 5. For connection of optional transfer switches, the programmable interface module (PIM), and/or a load shed kit, see Section 1.10.1. Note: The ground lug near the terminal block item 3 in Figure 1-18) is used to connect the shield on the communication cable for the accessories. 6. If the OnCue@ Plus Generator Management System will be used with the generator set, run category 5E network cable from the generator set to the customer's router or modem. Note: The OnCue Plus Wireless kit allows connection of the generator controller to the customer's wireless routerwithout running a network cable from the generator to the customer's router or modem. If the OnCue Plus Wireless is used, followthe instructions provided with the kit to install and set up the wireless kit and proceed to step 7. TP-6803 6/15 a. Route the network cable with other low -voltage signal wiring (for example, the RBUS communication leads or engine start leads to the transfer switch), in separate conduit from the AC load leads. If the network cable is longer than 100 meters (328 ft.), use a repeater or switch. Use an RJ45 inline coupler to connect the Ethernet cable to the cable in the customer connection box. See Figure 1-18. The inline coupler is included with the OnCue Plus kit. 7. When connections to the terminal block are complete, replace the cover plate. Figure 1-18 Field Connection Terminal Blocks Section 1 Installation 23 w.M.nua.___ ............. u..in cr,: is tl s>c<a re wA() DWD rZG) Kx UJ mcO LO L1 z o 0 O Fa't' RB05 Load Leads utility Conductor Range:10-26 AWG Conductor Range: M14 AWG Ere Ship Length: 9mm (0.359 WoeStrip Length: l8mm (0.71' Screw Torque: 0.6-0.8Nm(0jVinabs) Sam Torque: 3.2-3.7Nm (28-23 Moe) 1-Phase, 1-Pole Circuit Breaker CA) 4--0* zm MM UJ mCO LO L 1 L2 z z r O O i<Sr1' I RBUS Load Leads Utility Conductor Range: 10-26 AWG Wire Strip Length: 9mm 10.35-I Conductor Range: 1/0-14AWG Wire Strip Length: 18mm (0.71-1 Screw Torque: 0.6-0.8Nm (5-7 irrlbsl Screw Torque: 3.2-3.7Nm (28.23 in-bs) 1-Phase, 2-Pole Circuit Breaker win_0co> 0* CmO M C0 LOL1L2BzrZro I O O Ij Il I RBGS Load Leads Utility Conductor Range: 10.26 AWG Wire Strip Length: gm (0.35'1 Corduao Range: 1/0.14 AWG Wire Strip Length 18mm (0.71-1ScrewTorque: 0.6-0.8Nm (5-7 irrbs) Screw Torque: 32.3.7Nm (28-23 in-bs) 3-Phase Figure 1-19 Terminal Block Connection Decals 1.9.4 AC Power Supply The installer must connect AC power for the battery charger (which is integral to the RDC2 controller) and the optional accessories shown in Figure 1-20. The power source must comply with state and local codes. The power to the battery charger and accessories must be backed up by the generator so that power is available at all times. Be sure to disconnect power at the distribution panel before making the connections. Connect power leads to the AC power connection points labeled LINE, NEUTRAL, and GROUND on the field -connection terminal block. Connect the circuit to the load side of the transfer switch so that it is backed up by the generator. See Figure 1-18 and the wiring diagrams in Section 3 for connection details. Equipment Power Requirement, Max. Watts Volts at 50/60 Hz Battery charger standard) 50 100-120 VAC 50 200-250 VAC Carburetor heater optional) 37 100-120 VAC 37 200-250 VAC Battery heater (optional) 50 100-120 VAC 50 200-250 VAC Fuel regulator heater optional; available for 20RESA/RESAL/RESC/ RESCL only) 60 100-120 VAC 100 200-250 VAC Figure 1-20 Power Requirements TP-6803 6/1524Section1Installation 1.10 ATS and Accessory Communication Connections The following sections cover communication connections from the generator set to automatic transfer switches and RBUS accessories, including the programmable interface module (PIM) and the load shed kit. 1.10.1 Transfer Switch Connection Connect the ATS or remote start/stop switch. Connect the load leads from the generator set to the Emergency source lugs on the ATS. Route low -voltage communication leads through separate conduit from the AC power and load leads. All connections must comply with applicable state and local codes. Note: Do not use the Kohler@ Model RRT transfer switch with the RESA/RESAL or RESC/RESCL generator sets covered in this document. Communication connections for a Model RXT transfer switch One Model RXT transfer switch can be connected to the generator set. See Figure 1-21. Use shielded, twisted -pair communication cable to connect P10-1 through P10-4 on the transfer switch interface module to the generator set terminal block connections A, B, PWR, and COM. See Section 1.10.2 for the communication cable recommendations and maximum cable length. Note: Connections 3 and 4 on the generator set are not used with the Model RXT transfer switch. Engine start connection for other transfer switches or a remote start/stop switch Connect the engine start leads from the transfer switch or remote start switch to terminals 3 and 4 on the terminal block. See Figure 1-22. Route the engine start leads through separate conduit from the AC power and load leads. 1 2 Generator Set ND ------ A A A RBUS B a e PWR PWR PWR v CID 12 VDC COM com com 4 / 3 4 3 Note: Generator set terminal block connections 3 and 4 are NOT USED with the Model RXT ATS. RXT transfer switch with standard or combined interface/load management board. 1. Generator set terminal block. See Figure 1-17 for location. Check the decal on the generator set for terminal block connections. 2. Connect one end of each cable shield to GROUND at the generator set. 3. Communication cable Belden #9402 or equivalent 20 AWG shielded, twisted -pair cable. See Section 1,10.2, Cable Specifications. 4. Leave one end of each cable shield disconnected. If accessory modules (PIM or load shed kit) are connected, see Section 1.10.3. RXT* Figure 1-21 Model RXT Transfer Switch Communication Connection to Generator Set Terminal Block TP-6803 6/15 Section 1 Installation 25 i_i,), ti roan wwwMnnualsiib.com ea wal Wir:e tp6803 1. Generator Set Terminal Block. See the dimension drawings in Section 3 for location. Check the decal on the generator set for terminal block connections. 2. Engine start leads 3 and 4. See the ATS manual for cable size specifications. Figure 1-22 Engine Start Connections with Transfer Switch Models other than Model RXT 1.10.2 Communication Cable Specifications RBUS Connections A and B For the RBUS communication connections A and B to the optional RBUS modules, use 20 AWG shielded, twisted -pair communication cable. Belden #9402 two -pair) or Belden #8762 (single -pair) or equivalent cable is recommended. Optional RBUS modules can include the Model RXT transfer switch, RXT combined interface/load management board, automatic paralleling module • (APM), programmable interface module (PIM), and/or the load shed kit for the RDT or RXT transfer switch. For outdoor installations, including those with buried cables and/or conduit, use outdoor -rated Belden 1075A or equivalent 20 AWG shielded, twisted -pair communication cable. PWR and COM Connections For the PWR and COM connections, the cable size and maximum cable length depends on the number of modules connected. See Figure 1-23. o For short cable runs shown in the first two rows of Figure 1-23, use one pair in the two -pair communication cable for the A and B connections, and use the second pair for the PWR and COM connections. 26 Section 1 Installation e Forthe longer cable runs shown in the lasttwo rows of Figure 1-23, use 12 or 14 AWG cable for PWR and COM, and use the 20 AWG communication cable specified above for the A and B connections only. In this case, single -pair communication cable such as Belden #8762 can be used for the A and B connections. 1.10.3 System Connections with Accessory Modules See Figure 1-24 through Figure 1-28 for connection options to RBUS accessory modules. Note the cable shield connections shown in Figure 1-24. Note: Refer to the installation instructions provided with the automatic paralleling module (APM) for RBUS connections to the APM. The maximum cable length depends on the number of RBUS modules connected. See Figure 1-23 for the maximum cable lengths with 1, to 4 modules per cable run. Note: A model RXT transfer switch with combined interface/load management board acts as two RBUS modules: one RXT transfer switch and one load management.device. Power Relay Modules are not RBUS modules and do not add to the number of modules in Figure 1-23. TP-6803 6/15 Do,,)`idcd+rm vwv,.;Alanualsiib_c in ujjV.1:I Cable (TB1-PWR and COM) Maximum length per run, meters (ft.) Number of Modules (RXT, APM, PIM, and/or load management device) per Run 1 Module 2 Modules 3 Modules 4 Modules Belden #9402 or equivalent 20AWG for indoor installations 46 (150) 15 (50) 5 (17) Do not use 20AWG for PWR and COM Belden #1075A or equivalent 20AWG for outdoor installations or buried cables 46 (150) 15 (50) 5 (17) Do not use 20AWG for PWR and COM 14 AWG * 137 (450) 137 (450) 107 (350) 107 (350) 12 AWG * 137 (450) 137 (450) 137 (450) 137 (450) Use 12 or 14 AWG cable for PWR and COM connections only. For RBUS connections A and B, use shielded, twisted pair communication cable specified above. Figure 1-23 Total Cable Lengths for PWR and COM Connections A m B A PWR n o COM PIM A PWR COM n A 0 A A PWR C0 COM P10 (RBUS) 5 A > B Load z Shed PWR f m f KitA COM — o Note: Connect A to A, B to B, PWR to PWR, and COM to COM. See Section 1.10.2, Cable Specifications. 5 RXT transfer switch with standard or combined interface/load management board. Do not use a load shed kit with a combined interface board. 1. Generator set terminal block. See Figure 1-17 for location. Check the decal on the generator set for terminal block connections. 2. Connect one end of each cable shield to GROUND at the generator set. 3. Communication cable Belden #9402 or equivalent 20 AWG shielded, twisted -pair cable. 4. Connect shields together as shown. 5. Leave one end of each cable shield disconnected at the last device. Figure 1-24 Accessory Module Communication Connection Details TP-6803 6/15 Section 1 Installation 27 i ,,d S`r{gill »'rtiAlalWalsl.ib.Cum M, . ti;:;eai n 4 2 / GND_ / 3 RXT* Generator Set A A A RBUS B B B PWR — PWR PWR 12 VDC COM COM COM 4 P10 (RBUS) 3 6 PIM 1 A B PWR COM P10 (RBUS) 5 A D s—mom Load z Shed PWR f c m f KitA COM — o Note: Connect A to A, B to B, PWR to PWR, and COM to COM. See Section 1.10.2, Cable Specifications. RXT transfer switch with standard or combined interface/load management board. Do not use a load shed kit with a combined interface board. 1. Generator set terminal block. See Figure 1-17 for location. Check the decal on the generator set for terminal block connections. 2. Connect one end of each cable shield to GROUND at the generator set. 3. Communication cable Belden #8762 or equivalent 20 AWG shielded, twisted -pair cable (one pair). 4. Connect shields together as shown. 5. Leave one end of each cable shield disconnected at the last device. 6. 12 AWG or 14 AWG leads for PWR and COM. A D Figure 1-25 Accessory Module Connections with 12-14 AWG Power Leads 28 Section 1 Installation A, err: o 3 a u fry}: i k>ww _i4f in i ilslit, corn eai cD amine TP-6803 6/15 Generator Set Terminal Block RXT ATS LoadNotes: Shed See Figure 1-17 for terminal block location on generator set. Kit Check the decal on the generator set for terminal block connections. See Section 1.10.2, Cable Specifications (3 runs with 1 module each shown). PIM See Figure 1-24 for communication connection detail (A and B, PWR and COM). tp6803 Use splices or wire nuts to collect multiple leads for connection to the generator set terminal block. See Figure 1-27. Figure 1-26 Accessory Module Connections (three cable runs with one module each) 3 1 2 A B SHIELDED Generator Set PWR CABLE COM A RBUS B \ PWF 3 12 VDC CO 4 A B 3 SHIELDED CABLE PWR COM tp6803 1. Generator Set Terminal Block. See the dimension drawings in Section 3 for location. Check the decal on the generator set for terminal block connections. 2. Splice. 3. Connect all of the shield leads on this end to GROUND at the generator set. Figure 1-27 Multiple Connections to the Generator Set TP-6803 6/15 Section 1 Installation 29 Generator Set RXT ATS Terminal Block Notes: PIM See Figure 1-17 for terminal block location on generator set. Check the decal on the generator set for terminal block connections. See Section 1.10.2, Cable Specifications. See Figure 1-24 for communication connection detail (A LoadandB, PWR and COM). Connect the cable shield to ground at the generator set. Shed Kit Use splices or wire nuts to collect multiple leads for connection to the generator set terminal block. See Figure 1-27. Figure 1-28 Accessory Module Connections (two cable runs with one and two modules shown) tp6809 30 Section 1 Installation d in ; wwNa Manualslib.com r w tl: care h e 1pne TP-6803 6/15 1.11 Battery WARNING Sulfuric acid in batteries. Can cause severe injury or death. Wear protective goggles and clothing. Battery acid may cause blindness and burn skin. WARNING 8* Explosion. Can cause severe injury or death. Relays in the battery charger cause arcs or sparks. Locate the battery in a well -ventilated area. Isolate the battery charger from explosive fumes. Battery electrolyte is a diluted sulfuric acid. Battery acid can cause severe injury or death. Battery acid can cause blindness and burn skin. Always wear splashproof safety goggles, rubber gloves, and boots when servicing the battery. Do not open a sealed battery or mutilate the battery case. If battery acid splashes in the eyes or on the skin, immediately flush the affected area for 15 minutes with large quantities of clean water. Seek immediate medical aid in the case of eye contact. Never add acid to a battery after placing the battery in service, as this may result in hazardous spattering of battery acid. TP-6803 6/15 Battery acid cleanup. Battery acid can cause severe injury or death. Battery acid is electrically conductive and corrosive. Add 500 g (1 lb.) of bicarbonate of soda (baking soda) to a container with 4 L (1 gal.) of water and mix the neutralizing solution. Pour the neutralizing solution on the spilled battery acid and continue to add the neutralizing solution to the spilled battery acid until all evidence of a chemical reaction (foaming) has ceased. Flush the resulting liquid with water and dry the area. Battery gases. Explosion can cause severe injury or death. Battery gases can cause an explosion. Do not smoke or permit flames or sparks to occur near a battery at any time, particularly when it is charging. Do not dispose of a battery in a fire. To prevent burns and sparks that could cause an explosion, avoid touching the battery terminals with tools or other metal objects. Remove all jewelry before servicing the equipment. Discharge static electricity from your body before touching batteries by first touching a grounded metal surface away from the battery. To avoid sparks, do not disturb the battery charger connections while the battery is charging. Always turn the battery charger off before disconnecting the battery connections. Ventilate the compartments containing batteries to prevent accumulation of explosive gases. Battery short circuits. Explosion can cause severe injury or death. Short circuits can cause bodily injury and/or equipment damage. Disconnect the battery before generator set installation or maintenance. Remove all jewelry before servicing the equipment. Use tools with insulated handles. Remove the negative (-) lead first when disconnecting the battery. Reconnect the negative (-) lead last when reconnecting the battery. Never connect the negative (-) battery cable to the positive (+) connection terminal of the starter solenoid. Do not test the battery condition by shorting the terminals together. Connecting the battery and the battery charger. Hazardous voltage can cause severe injury or death. Reconnect the battery correctly, positive to positive and negative to negative, to avoid electrical shock and damage to the battery charger and battery(ies). Have a qualified electrician install the battery(ies). Section 1 Installation 31 e;___4anualsl.b coin f c i tl s <:r i i iz.n Battery Description Starting batteries are usually the lead -acid type. Use a 12-volt group 51 battery with a minimum rating of 500 cold cranking amps at 0°F. The generator set uses a negative ground with a 12-volt engine electrical system. See Figure 1-29 for battery connections. Make sure that the battery is correctly connected and the terminals are tight. Note: The generator set will not start and circuit board damage may occur if the battery is connected in reverse. See the dimension drawing in Section 3 for the engine starting battery location on the air intake side of the generator set. Standard battery cables provide easy connection to the battery. EZ-273000-J 1. To positive (+) terminal on starter solenoid. 2. To ground (-) terminal on or near starter motor. Figure 1-29 Typical Battery Connection Use the following procedure to install and connect the battery. 32 Section 1 Installation Battery Installation Procedure 1. Ensure that the starting battery is fully charged before placing the battery in service. 2. Clean the battery posts and/or adapters if necessary. 3. Install the battery post adapters, if needed. 4. Place the battery in the housing. 5. Connect the positive (+) lead to the engine starting battery. 6. Connect the negative (-) lead to the engine starting battery. Refer to the generator set operation manual and the battery manufacturer's instructions for battery maintenance instructions. When power is applied to the RDC2/DC2 controller (that is, when the battery is connected), you will be prompted to set the date and time, and then to set the exerciser. See Section 1.13 and the generator set operation manual for instructions. If the battery is disconnected for service or replacement, the exercise settings on the RDC2/DC2 controller are lost. Set the exerciser after installing and connecting the battery. See Section 1.13, Set Exerciser. TP-6803 6/15 wn.w...€u....... ib.w n i::a:a tl c rc , rr?iri 1.12 Prestart Installation Check WARNING Hazardous voltage. Moving parts. Can cause severe injury or death. Operate the generator set only when all guards and electrical enclosures are in place. Carbon monoxide. Can cause severe nausea, fainting, or death. The exhaust system must be leakproof and routinely inspected. Generator set operation. Carbon monoxide can cause severe nausea, fainting, or death. Carbon monoxide is an odorless, colorless, tasteless, nonirritating gas that can cause death if inhaled for even a short time. Avoid breathing exhaust fumes when working on or near the generator set. Never operate the generator set inside a building. Never operate the generator set where exhaust gas could seep inside or be drawn into a potentially occupied building through windows, air intake vents, or other openings. Carbon monoxide symptoms. Carbon monoxide can cause severe nausea, fainting, or death. Carbon monoxide is a poisonous gas present in exhaust gases. Carbon monoxide is an odorless, colorless, tasteless, nonirritating gas that can cause death if inhaled for even a short time. Carbon monoxide poisoning symptoms include but are not limited to the following: e Light-headedness, dizziness o Physical fatigue, weakness in joints and muscles e Sleepiness, mental fatigue, inability to concentrate or speak clearly, blurred vision e Stomachache, vomiting, nausea If experiencing any of these symptoms and carbon monoxide poisoning is possible, seek fresh air immediately and remain active. Do not sit, lie down, or fall asleep. Alert others to the possibility of carbon monoxide poisoning. Seek medical attention if the condition of affected persons does not improve within minutes of breathing fresh air. TP-6803 6/15 Review the entire installation section. Inspect all wiring and connections to verify that the generator set is ready for operation. Check all items in the following Prestart Checklist. Prestart Checklist Air Cleaner. Check that a clean air cleaner element is installed to prevent unfiltered air from entering the engine. See the generator set operation manual for instructions. Air Inlets. Check for clean and unobstructed air inlets. Battery. Check for tight battery connections. Consult the battery manufacturer's instructions regarding battery care and maintenance. Enclosure. Check that all enclosure panels and internal baffling are in place. Exhaust System. Check for exhaust leaks and blockages. Check the muffler condition. e Inspect the exhaust system components for cracks, leaks, and corrosion. Check for tight exhaust system connections. e Check for corroded or broken metal parts and replace them as needed. e Check that the exhaust outlet is unobstructed. Oil Level. Maintain the oil level at or near, not over, the full mark on the dipstick. Operating Area. Check for obstructions that could block the flow of cooling air. Keep the air intake area clean. Do not leave rags, tools, or debris on or near the generator set. Section 1 Installation 33 dr -i w....w.M i3,ual5lit> porn €zi i ite:aa, . inc 1.13 Set the Exerciser Set the exerciser to automatically run the generator set on the desired day and time every week or every two weeks. See the generator set Operation Manual for detailed descriptions of the exercise operation. 1.13.1 RDC2 Controller When power is applied to the RDC2 controller (when the battery or the utility power for the battery charger is connected), you will be prompted to set the date and time, and then to set the exerciser. The first setting will flash. Press the Up and Down arrow buttons to change the setting. Press Select to save the setting and move on to the next. Repeat until the date, time, and exercise are set and the controller display shows the main menu. See the generator set Operation Manual for more detailed instructions to set the date and time and set the exerciser. Press AUTO to place the generator set controller into automatic mode. Date: Setting will flash. 05Dec2011 Press the up and down arrow buttons to change the setting. Press Select to save the Time: setting. 08:31 am Next Exercise: 08:31 a 12Dec2011 Figure 1-30 Set Time, Date, and Exercise (RDC2) 34 Section 1 Installation 1.13.2 DC2 Controller To set the exerciser on the DC2 controller, first press AUTO to place the controller into automatic (standby) mode. Then press and hold the Exercise button. The generator set will start and run a 20-minute unloaded cycle exercise. The generator set will run automatically for 20 minutes at the same time every 7 days. See the generator set Operation Manual for more information. 1.13.3 Loaded Exercise In order to set a loaded exercise using the RDC2 or DC2 controller, a KohlerD Model RXT transfer switch must be connected. See the generator set operation manual for instructions to set a loaded exercise. To set a loaded exercise on a generator set connected to a transfer switch other than a Model RXT, use the transfer switch controller to set the exercise. Refer to the transfer switch operation manual for instructions. i::r Ji.3t1 11'rn eviv.c.Manualslib.ui TP-6803 6/15 2.1 Introduction This section describes some of the accessories that are available for the generator sets. Have accessories installed by an authorized distributor/dealer or a licensed electrician. This document does not contain installation instructions for accessories. Follow the installation instructions provided with each kit. Use separate conduit for AC and DC leads to reduce the possibility of electrical interference. Verifythatthe leads and conduit do not interfere with the operation of the generator set or obstruct the service areas. Verify that the electrical installation complies with the National Electrical Code (NEC) and all applicable local codes. See the wiring diagrams in Section 3 for more information regarding generator set electrical connections. 2.2 Programmable Interface Module (PIM) The optional programmable interface module (PIM) provides two programmable inputs and six dry contact outputs, four of which are programmable. See TT-1584 for PIM installation and connection instructions. Also see Section 1.10 of this manual for connection to the generator set. The default settings for the inputs and outputs are shown in Figure 2-2. To change the input and output settings, use a personal computer running Kohler@ SiteTech T" software. See TP-6701, SiteTech Software Operation Manual, for instructions. KohlerOnCue@ Plus can be used to actively control PIM outputs. See the OnCue Plus Operation Manual for instructions. TP-6803 6/15 Section 2 Accessories O O II I ADV-8199 1. Output connections (3 terminal blocks, 6 outputs) 2. Input connections (2 inputs) 3. RBUS communication connection to generator set terminal block TB2 Figure 2-1 Optional PIM PIM Connection Factory Default Setting Input 1 None Input 2 None Output 1 (Relay 1) Run Output 2 (Relay 2) Common Fault Output 3 (Relay 3) Low Battery Voltage Programmable) Output 4 (Relay 4) Not in Auto (Programmable) Output 5 (Relay 5) Cooldown (Programmable) Output 6 (Relay 6) Normal Source Failure Programmable) Figure 2-2 PIM Inputs and Outputs Section 2 Accessories 35 ro:.n y,wvv.i4 u1uaiShb C0[n f,;a tl .er1 3 t .ine 2.3 Load Management Devices Two optional load management devices are available for use with single-phase generator sets and a model RXT or RDT transfer switch: The optional Load Shed Kit mounts inside a Model RDT or RXT transfer switch. Figure 2-3 shows the load shed assembly. The combined interface/load management board is available for the Model RXT transfer switch. The devices provide an automatic load management system to comply with Section 702.5 of NEC 2008. The installer is responsible for ensuring that the power system installation complies with all applicable state and local codes. Note: The load management devices are only compatible with single-phase generator sets. With a load management system, less critical appliances can be powered by the generator set when the more important appliances are not running, allowing the use of a smaller generator set than would be needed to run all of the building's electrical equipment at the same time. The load shed kit automatically manages up to six residential loads: Up to four normally closed power relays can be connected through normally open relay contacts on the circuit board. See the load shed kit installation instructions for relay specifications. Kohler@ Power Relay Modules are recomended. s Two relays are included on the load management device to control two independent heating, ventilation, and air conditioning (HVAC) loads. Note: Connect only non -essential loads to the load shed kit. The load management device receives commands from the RDC2 or DC2 generator controller and energizes or de -energizes the appropriate load relays to add or shed non -critical loads according to their priority. An adequate electrical supply is required for operation of the customer -supplied power relays connected to the load shed kit. Check the electrical requirements of the customer -provided equipment prior to installation to determine the wire size and circuit protection required. Verify that customer -provided equipment complies with applicable local and national electrical codes. For detailed installation and connection instructions, see the installation instructions provided with the load shed kit or the Operation/Installation Manual for the Model RXT transfer switch. Figure 2-3 Load Shed Assembly GM88281-1 mounts inside the transfer switch enclosure) 2.3.1 Power Relay Module The power relay module kit contains one 50 amp normally closed relay with connecting lugs in a NEMA type 3R enclosure. Connect up to four (4) power relay modules to the load management devices listed above. The power relay modules can be mounted indoors or outdoors. Two (2) 120 VAC loads (shed simultaneously) or a single 240 VAC load can be wired to each relay. For detailed installation and connection instructions, see the installation instructions provided with the power relay module kit. Figure 2-4 Power Relay Module TP-6803 6/1536Section2Accessories w.....Mi.'.0 ilsl: _ oiri € :r„ it • a<3 i .i .ir: 2.4 Regulator Heater WARNING Hot engine and exhaust system. Can cause severe injury or death. Do not work on the generator set until it cools. Servicing the engine heater. Hot parts can cause minor personal injury or property damage. Install the heater before connecting it to power. Operating the heater before installation can cause burns and component damage. Disconnect power to the heater and allow it to cool before servicing the heater or nearby parts. The optional regulator heater kit is designed for Model 20RESA/RESC and 20RESAL/RESCL generator sets. The regulator heater kit is recommended in addition to the carburetor heater for reliable engine starting in temperatures below -180C (0°F). See Figure 2-5 for heater specifications. Order the 120 V or 240 V kit as appropriate for your application. See specification sheet G6-126 for kit details. 120 V Kit 240 V Kit Heater rating 120 VAC, 60 W 50/60 Hz 240 V, 100W 50/60 Hz Thermostat 4°C/130C (40°F/55°F) Snap action Pad diameter 127 mm (5 in.) Cord length 610 mm (24 in.) Figure 2-5 Regulator Heater Specifications The fuel regulator heater is a 127 mm (5 in.) diameter round heating pad with a snap action thermostat and a power cord. Figure 2-6 and Figure 2-7 show the heater installed on the fuel regulator, which is located on the air intake side of the generator set. To install the regulator heater kit, follow the instructions in TT-1569, provided with the kit. TP-6803 6/15 The fuel regulator heater requires a source of AC power. Verify that AC power is connected to the generator set as described in Section 1.9. The circuit must be backed up by the generator set to provide power at all times. 120 VAC generator sets are equipped with one or two 120 VAC receptacles. Use an adapter or splitter to connect more than one accessory to the receptacle. 240 volt heater kits use a 3-pin power connector. Generator sets built after 10/9/2013 with serial numbers SGM327VFJ or later have a knockout under the controller for the 240 VAC power connector. 240 volt fuel regulator heater kits include an adapter harness to allow connection of two AC accessories. Figure 2-6 Model 20RESA/RESAL/RESC/RESCL 240 Volt Kit Power Connection Section 2 Accessories 37 trw,w.mamIaIs! i. 1. Fuel regulator heater pad 2. Receptacle with adapter (120 VAC kits) Note: See Figure 2-6 for 240 volt power connection. Figuno2'7 Installed Regulator Heater Kit (for2ORESA/RESAL/RESC/RESCL 38Section eAccessories 2.5 Carburetor Heater WARNING Hot engine and exhaust system. Can cause severe injury or death. Do not work on the generator set until it cools. Servicing the engine heater. Hot parts can cause minor personal injury or property damage. Install the heater before connecting it to power. Operating the heater before installation can cause burns and component damage. Disconnect power to the heater and allow it to cool before servicing the heater or nearby parts. A carburetor heater is recommended for improved cold starting in locations where the ambient temperature drops below 0°C (320F). The carburetor heater prevents condensation and carburetor icing. The heater turns on when the temperature at the thermostat falls below approximately 4°C (400F) and turns off when the temperature rises above approximately 16°C (60°F). The carburetor heaters are shown in Figure 2-9. To install the carburetor heater, follow the instructions provided with the kit. Figure 2-10 shows the installed carburetor heater kit installed for a 14 kW generator set. Figure 2-11 shows the location for the carburetor heater kit on a 20 kW generator set. Verify that AC power is connected to the generator set as described in Section 1.9. The circuit must be backed up by the generator set to provide power at all times. The heater thermostat is installed in the cord. Figure 2-9 shows the location of the thermostat on the power cord. The heater power cord and thermostat are located in the generator set housing air intake area/ battery compartment. For 120 volt models, plug the carburetor heater into one of the 120 VAC receptacles provided. 240 volt kits use a 3-pin power connector. Generator sets built after 10/9/2013 have a knockout in the bulkhead for the 240 VAC power connector. See Figure 2-12. Kit Number 120 Volt Kits 240 Volt Kits Voltage 120 VAC 50/60 Hz 240 VAC/60 Hz 230 VAC/50 Hz Thermostat ON 4 ± 4°C (40 ± 71F) Thermostat OFF 16 ± 3°C (60 ± 5°F) Figure 2-8 Carburetor Heater Specifications TP-6803 6/15 1 2 3 o o 0 Carburetor Heater for 14 kW Models GM19463 1 2 3 Carburetor Heater for 20 kW Models GM57968 HI OD 1. Power plug IT 2. Thermostat 3. Heater 240 Volt Plug Figure 2-9 Carburetor Heaters 1 tp6195 1. Carburetor heater (air cleaner removed to show heater) 2. Carburetor heater power cord Figure 2-10 Carburetor Heater for 14 kW Models Section 2 Accessories 39 G `n} c\v _Matwalslih Ctxn . a a ik i€:.[ is _t _,l11f' Figure 2-11 Carburetor Heater Location on 20 kW Models Figure 2-12 240 Volt Power Connection for Carburetor Heaters 40 Section 2 Accessories act.-...v.Marnr<Zlsiib urFn i:r<:m al <:3u fz>inc TP-6803 6/15 2.6 Battery Heater WARNING Hot engine and exhaust system. Can cause severe injury or death. Do not work on the generator set until it cools. Servicing the engine heater. Hot parts can cause minor personal injury or property damage. Install the heater before connecting it to power. Operating the heater before installation can cause burns and component damage. Disconnect power to the heater and allow it to cool before servicing the heater or nearby parts. Optional 120 VAC and 240 VAC battery heater kits are available. The heater is thermostatically controlled. See Figure 2-13. Wrap the heater around the battery and secure the cord using cable ties. See Figure 2-14. Plug the power cord into an AC receptacle. For 120 volt models, plug the carburetor heater into one of the 120 VAC receptacles on the generator set. 240 volt kits use a 3-pin power connector. Generator sets built after 10/9/2013 have a knockout in the bulkhead for the 240 VAC power connector. The 240 volt battery heater kit includes an adapter harness that allows connection of up to three accessories. Battery Heater Specifications Heater wrap voltage 100-120 VAC or 200-240 VAC 50/60 Hz Heater wrap rating, Watts 50 Thermostat temperatures: On 18°C (65°F) Off 27°C (80°F) Battery wrap length, mm (in.) 711 (28) Power cord length, mm (in.) 1829 (72) Figure 2-13 Battery Heater Specifications TP-6803 6/15 Figure 2-14 Battery Heater 2.7 Emergency Stop Button An emergency stop button is available as a loose kit. See the instructions provided with the kit for installation and connection procedures. Figure 2-15 Optional Emergency Stop Pushbutton Section 2 Accessories 41 r m w•ww.Manuaislib com . a i ii , rrz,I(_i :e 2.8 OnCue Plus Generator Management System The OnCueD Plus Generator Management System allows monitoring and control of your generator set from a personal computer, smart phone, or tablet. OnCue Plus can also be configured to send email or text message notifications in the event of a generator set fault. Both a network cable connection version (OnCue Plus) and awireless version (OnCue Plus Wireless) are available. See TP-6928, OnCue Plus Operation Manual, for instructions. OnCue Plus OnCue Plus is available separately as a loose kit. Use category 5E network cable to connect the RDC2 controller to the customer -supplied Ethernet router or modem. Route the cable with other low -voltage signal wiring (for example, the RBUS communication leads or engine start leads to the transfer switch), in separate conduit from the AC load leads. If the network cable is longer than 100 meters (328 ft.), use a repeater or switch. Recommended: Use a laptop computer to verify the network connection before connecting to the generator set. Checking the network connection 1. Check for and turn OFF any wireless connections to the laptop. 2. Connect the network cable to the laptop. Connect the other end of the network cable to the customer's router or modem. 3. Verify the Internet connection by opening your web browser and going to www.kohlerpower.com or any known website. 4. After verifying the connection through the network cable, disconnect the network cable from the laptop and turn the laptop wireless connections back on. Connect to the Ethernet cable in the customer connection area of the generator set. See Figure 2-16. Use an RJ45 inline coupler, provided with the OnCue Plus kit, to connect the customer's Ethernet cable to the cable in the customer connection box. Figure 2-16 Network Connection for OnCue Plus OnCue Plus Wireless The OnCue Plus Wireless kit allows connection of the generator set to the Internet through the customer's wireless router without running a network cable from the generator to the customer's Ethernet router. Follow the instructions provided with the kit to install and set up the wireless kit. 42 Section 2 Accessories uc c in i iISR1 ui . TP-6803 6/15 2.9 PowerSync Automatic Paralleling Module (APM) The PowerSync@ Automatic Paralleling Module (APM) allows the use of two Model 14RESA or two 20RESA/B/C/D generator sets in a single-phase paralleling system to supply power to one building or site. See Figure 2-17. The APM provides a common connection point for paralleling generators and permits individual control of the generator connections, allowing for synchronization, redundancy, and generator management. Generator management provides these features and benefits: Generator management runs one generator set when power requirements are low, and automatically starts, synchronizes, and connects the second generator set when the load increases. Longer generator life: Smart generator management automatically operates the generator with the lowest operating hours first, splitting the run time evenly between the two generator sets and extending the life of both units. Redundancy: If one generator set requires service or even fails, the other generator set is still available to provide power to your critical electronics. Dual fuels: Allows operation of one generator set on natural gas and the other on LPG, if desired. Simultaneous exercise: Setting the exercise time and date on one generator set schedules both generator sets to exercise at the same time. Power during generator service: Customer override allows maintenance or service to one generator set while the other continues to run. The following combinations of single-phase generator sets can be paralleled: Two single-phase model 14RESA generator sets with the same 110/220, 115/230, 120/240, 220, 230, or 240 volt configuration Two single-phase model 20RESA/B/C/D generator sets with the same 110/220, 115/230, 120/240, 220, 230 or 240 volt configuration TP-6803 6/15 Automatic paralleling requires: Two single-phase generator sets as shown above RDC2 paralleling firmware version 105.4 or higher on each generator set. Download the paralleling firmware from TechTools. One Model RXT automatic transfer switch (ATS) One Automatic Paralleling Module (APM) kit A personal computer (laptop) with Kohler@ SiteTech TI software version 3.5 or higher is required for system setup. A load management device is required if one generator set cannot support the maximum total load. The load management device (load shed kit or RXT combined interface/load management board) is necessary in order to shed non -critical loads in the event that one generator set shuts down and the other generator set cannot support all of the loads. See TT-1596, provided with the APM, for complete installation instructions. The APM and associated equipment must be installed by a Kohler@ trained and authorized distributor or dealer. If the APM is not installed within sight of the generator sets, local codes may require the installation of circuit breakers near the APM. Circuit breaker kits are available for installation inside the APM enclosure. See TT-1596 for the circuit breaker kit numbers for the 14RESA and 20RESA/B/C/D generator sets. Figure 2-17 PowerSync@ Automatic Paralleling Module Section 2 Accessories 43 rt n vVwvV'JN1 nualslib-coin n a i its >Ci l i) E tH.k' Notes 44 Section 2 Accessories i load, d From TP-6803 6/15 Section 3 Drawings and Diagrams Figure 3-1 lists the drawing numbers and page numbers. Dimension Drawings Drawing Number Page 14/20RESA/RESAL Dimension Drawing: ADV-8424-H Dimensions Sheet 1 46 Maintenance item locations Sheet 2 47 Maintenance item locations Sheet 3 48 Location and clearance requirements, single unit Sheet 4 49 Location and clearance requirements, parallel units Sheet 5 50 20RESC/20RESCL Dimension Drawing: ADV-8754 Dimensions Sheet 1 51 Maintenance item locations Sheet 2 52 Location and clearance requirements, single unit Sheet 3 53 Location and clearance requirements, parallel units Sheet 4 54 Wiring Diagrams 14/20RESA/RESAL Schematic Diagram ADV-8706-C 1 phase, 2 pole circuit breaker Sheet 1 55 1 phase, 1 pole circuit breaker Sheet 2 56 3 phase, 3 pole circuit breaker Sheet 3 57 14/20RESA/RESAL Wiring Diagram GM93298-C 1 phase, 2 pole circuit breaker Sheet 1 58 1 phase, 1 pole circuit breaker Sheet 2 59 3 phase, 3 pole circuit breaker Sheet 3 60 20RESC/20RESCL Schematic Diagram ADV-8771 1 phase, 2 pole circuit breaker Sheet 1 61 1 phase, 1 pole circuit breaker Sheet 2 62 3 phase, 3 pole circuit breaker Sheet 3 63 20RESC/20RESCL Wiring Diagram GM96293 1 phase, 2 pole circuit breaker Sheet 1 64 1 phase, 1 pole circuit breaker Sheet 2 65 3 phase, 3 pole circuit breaker Sheet 3 66 Figure 3-1 Drawings and Diagrams TP-6803 6/15 Section 3 Drawings and Diagrams 45 wtia n Wnuaislio C- T C D W N nk n 3 N CD 3 :3 In O. w O a =3 0 F N m U) m D r D w N U) S a 8 7 6 5 4 3 2 I D D rrE-STOPOPTIONAL) 1219 [48.07 HIGH VOLTAGE ELECTRICAL AIR INLET LI STUB -UP AREA 0 EXHAUST AIR O UTLEI' C o C G/= NET FEMALE) FUEL INLETKu i 826 APPROX MAX OPEN POSITION 4% 38.1 [I.50] 620 1415.5] B LIFTING HOLES G2 LOW VOLTAGE B 13 10. 51 2.4] ELECTRICAL r— STFB-UP AREA LOW VOLTAGE COMMUNICATION LEADS HIGH VOLTAGE LOAD LEADS NOTE'. DIMENSIONS IN [I ARE EOUIVALENTS_ A d% II 0 [0. 43] MOUNTING HOLES IEv DnrE Dv <o ros ows. c rAxr vo ox xc spalor>ec e+ ,v,rt METRIC PROEKOFILERco 207 REF. E o-z1 xiwx wns iow lIS-zr',IIS. LrAGE x Gx. Ic[f52169'1 rINCH Dow [oxa.x.n. PI svv usA C8. 2 7 1-z-1< c-zI [-STOP NOTE ADUE D, s[[ sxE r n Nitis5195) r.. „cv,s rci v1rva K0oc eE owio iIIox270110-61 620 E2a.47 _ M ne G 8-11 1n 1A-al 15 WAS 12a 0 156 WAS 210 5. S01 WA50ml.e. Ix-z6 -DfN IIID 6i was 66, D DIP '• vnov11 ••• 6„P DIMENSION PRINT 1190 [ 4f .9 ] Dix D[r[tED, eD wAs is, 6[E 511EEr a O{' nI1. ICIID O)31 PP DDx IO2a-II „ FADV-842414/2ORESA x D-1 1-11 SEE IFEETs a AID s or s. ¢r96i983 GEI ••^^ Di x 1D-za n D B 7 6 5 4 3 2 T 0O mw w rn ca 0 3 CD N 0 0 ID A N O 37 m U) m U) D r D ao A NA zT DD N O cn CDm0 0 7 w w IRv 3 N P77d N 7 N AV A -n 07 C C S, A W 3 w CD 3 :3 m U) m O n w Sv N O 31 m m D r D ao N S DD W O All rn OCl) 0 3 DD 0 7 0 C3 N O X m rn m D r D Q 00 N U) 3D CD 0 8 7 6 5 d 4 3 2 OCCUPIED STRUCTURE OCCUPIED STRUCTURE D D N30 DOTE' ZL THE RECOMMENDED DISTANCE FROM A STRUCTURE IS DEPENDENT ON SIATE AND a LOCAL CODES- NFPA 37, STANDARDS ro v E FOR THE INSTALLATION AND USE OF STATIONARY COMBUSTION ENGINES AND GAS TURBINES, STATES THIS DISTANCE SHOULD BE Al LEAST 5 FEET FROM A COMBUSTIBLE MATERIAL. c e FOR INSTALLATIONS NEAR NON -COMBUSTIBLE c SERVICE DOOR SET STRUCTURE, A MINIMUM DISTANCE OF IB" IS REQUIRED TO ENSURE PROPER GENERATOR COOLING. ET / MOUNTI N6 AREA III MOUNTING SERVICE DOOR AREA ACCEPTABLE 4 F1 CLEARANCE AT EXHAUST END1) EXHAUST IS AIMED AWAY OR PARALLEL TO STRUCTURE. 2) EXHAUST IS NOT DIRECIED AT PLAY AREAS, PATIOS OR OF PERAREAS WHEHE PEOPLE CONGREGATE. 3) THE NEAREST WINDOW, VENT, DOOR OR SIMILAR STRUCTURE OPENING IS AT LEAST 5 FEET FROM THE EXHAUST END OF THE SET, A) SET HAS PROPER OFFSET FROM STRUCTURE. 5) WINDOWS 8 DOORS ON ADJACENT WALLS ARE CLOSED. a 6) FURNA.CE AND OTHER 51MILAR INTAKES ARE AT LEAST ID FEET FROM B EXHAUST END Of SET. 8 T) WEED BARRIER AND 3 INCH THICK GRAVEL BASE OR CONCRETE PAD OCCUPIED LOCATED TO PREVENT GRASS 9 WEEDS FROM GROWING TOO CLOSE TO THE SET. STRUCTURENO PLANTS, 5!IRUBS OR OTHER COMBUSTIBLES ALLOWED IN CLEARANCE AREA. (MINIMUM A FT FROM EXHAUST END). 9) REFER TO OWNERS MANUAL FOR OTHER INSTALLATION CONSTRAINTS COMBUSTIBLE WALL: 5 FT 10) NO PLANTS, SHRUBS, OR OTHER COMBUSTIBLES ALLOWED WITHIN IZ" OF AIR INTAKE. NON-COMBUSTIBLE WALL 18" MIN-/3 FT 0TOO MM EN OF SERV ICC DOOR L\ SET MOIINTING AREA A o D ro xt si CY METRIC PRO-E REv o+=1 DnTEros ° KOXLERCQ o3 iinIsEE xrE [ CI5216 BGW )E F Iel3-8C-4. C- OTES UPD—C, ° u d F r r REUD — C E E - a x°TE '" CD -. 9FAC9 P.E+Ov[D a ' r w si x AR aSHEET31rPRINTIICER.D. IC111vAJ9R> ,P .co r F DIMENSION 14/2ORESA ca-13-Ia Re s) cou ecic 10TE I CHR—C, SEC Peo:. I C 19D0391SINGLEUNIT °"" DDRID-2a-II ,. _... CONFIGURATION D-IS- 1< pA Rw ING vlEwsoxDu°TEo AE<a RR i 96[DrDASIRl"........... DDx 1-21-II er s c EnlRl n. sec saEEr s r s. Dal)n)to za n ;DV-8424 D 8 7 6 5 4 3 Q c m x 3 7cn O7 aC1 G CQ N m m cn D r D N 11^. V/ S CDD 01 O 8 7 6 5 , 4 3 2 OCCUPIED OCCUPIED OCCUPIED STRUCTURE STRUCTURE STRUCTURE U D SERVICE 3m DOOR COMBUSTIBLE WALL' S FT NON-COMBUSTIBLE WALL' SERVICE o m IB" MIN. 3 FT RECOMMENDED DOOR a SET SETASMOUNTMOUNTING AMOUNTINGAREAmaAREAJ MOUNT ING — SERVICE 5 FT. n AREA I DOOR SE- SET ERV ICE SETSMOUNTINGAREA " _ a DOOR AREA INGAREA C SCRV ICE DOOR 4 E CE%HAUST T. CLEARANCE e END Nio SET mI\ MOUNTING AREA OCCUPIED SERVICE DOOA STRUCTURE m`•' l_I 4 FT. CLEARANCE oom V AT EXHAUST END COMBUSTIBLE WALL: 5 FT NOIJ-COMBUSTIBLE WALL' 18" hIIN. 3 FT RECOMMENDED —SERVICE DOOR OCCUPIED STRUCTURE SET IL MOUNTING AREA B o 8 t MOUNTING AREA MOUNTING AREA —SERVICE DOOR SET MOUNTING AREA IE SET NOTE: APPLY NOTES ON SHEET 4 OF 5 tSERVICEERVICE DOOR DOOR TO SHEET 5 OF 5. A A 4 fT CLEARANCE _^ 4 F7. CLEARANCE aEv onrc +m.r w + BY .+. K011LER CO METRIC PROEATEXhIAUSTENDATEXHAUSTEND -is sEEosxc Er:e r ss. ors oocooi Iasi BEa I AKE TONT„ BE ID FT. v1°" FROM EXHAUST avvovtlI4/2GRESA .. n„ DIMENSION PRINT crw s-ie ,,,,, PARALLEL UNIT Z. CONFIGURATION x.ls IoIS-la ,.e x e lols-I. > ADV-8424 D 8 I l 6 5 4 3 2•.• I iD7 Tn O 7 AR OCL CD NO m m n N O J0 m n r D lbV J) U) S iDD L 1214 [47.B] D p IR E -STOP INLETA IOPTIONALI HIGH VOLTAGE EL[C rEXHAUST AIR OUTLET Islue- uPTRICALAREA. I/2 P!Pl ELM LEI FUEL INLET f ti h 819 32.2] 141 [5-5] APPRO% MAX OPEN POSITION r _ B 6I9.8 [2a 401 3I2 II2-3] 53 E2 IILIFTINGHOLES 8 16 10.61 — LOW TALE ELFIR ILLFIRSTUB - UP ARE e. LOW VOLTAGE COMMUNICATION LEADS HIGH VOLTAGE LOAD LEADS A NOE T DIMENSIONSLN L] ARE INCH EQUIVALENTS. 207 18. 27 REF. A x[ v DnT[ izzz-lax[wzo s` KOHLER CO METRIC Pq0-E L!`oMOUNTINGHOLES a u. 620 [ 24. 41 D c°luv%"rpo"x vaaisi ii6'ii v61, oONSM d` 12091e7. 6 1 v n. , R,E PRINT,x 20RESC v5o 1223ia20RESC Iz zz- I. ADV-6754 D 8 1 6 5 4 3 N (S C m CD 7 W 7 do w 0 ED 3. v CD N . v O 3 mn F p 3 cn CL] 2 51 3 CD O 7 C7 C OQ. CD N O o m U) n N 0 m l/ r D 0 P U) 7 D cl-i O 4 3 2 OCCUPIED STRUCTURE OCCUPIED STRUCTURE D p N3O DOLE THE ED DISTANCEE FROM A DEPENDENTSTRUCTUREIS ON STATE AND LOCAL CODES. NFPA 37, STANDARDS FOR THE INSI'ALLATI ON AND USE OF m 000 a STATIONARY COIhB USTION ENGINESVVANDGASTURBINES, STATES THIS DISTANCE SHOULD BE AT LEAST 5 FEET FROM A COMBUSTIBLE N,ATERI A.L. 2 FOR INSTALLA710 NS NEAR NON-COMBUSTIBLE DOOR TFSET STRUCTURE. A. MINIMUM DISTANCE OF 18" IS REQUIRED TO ENSURE PROPER GENERATOR COOLINGSET . C SERVICE MOUNTING AREA MOUNTING AREA. SERVICE DOOR ACCEPTABLE A. FT CLEARANCEATTTHAUSTEND 11 EXHAUST IS AIMED AWAY OR PARALLEL TO STRUCTURE. L 2) EXHAUST IS NOT DIRECTED AT PLAY AREAS, PATIOS OR OTHER AREAS WHERE PEOPLE CONGREGATE. 31 THE NEAREST WINDOW. VENT, DOOR OR SIMILAR STRUCTURE OPENING IS AT LEAST 5 FEET FROM THE EXHAUST END OF THE SET. o 4) SET HAS PROPER OFFSET FROM STRUCTURE. 5) WINDOWS 8 DOORS ON ADJACENT WALLS ARE CLOSED. 6) FURNACE AND OTHER SIMILAR INTAKES ARE .AT LEAST 10 FEET FROM EXHAUST END OF SET. B B 71 WEED BAR AND 3 INCH (HICK GRAVEL BASE OR CTOO RCLO PAD OCCUPIED A, a To PLOCATEDi0PREVENT GRASS 8 WEEDS FROM GROWING T00 CLOSE TO THE SET - STRUCTURE 00 8! NO PLANTS, SHRUBS OR OTHER COMBUSTIBLES ALLOWED 1NaCLEARANCEAREA. (M INIMU14 d FT. FROM EXHAUST END)- 9) REFER TO OWNERS MANUAL FOR OTHER INSTALLATION CONSTRAINTS. 10) NO PLANTS. SHRUBS, OR OTHER COMBUSTIBLES ALLOWED WITHINCOMBUSTIBLEWALLNON -COMB USTIBLE WALL: 5 FT 18' OF AIR INTAKE. 18" MIN- 3 FT RECOMMENDED SERVICE DOOM I Z SE" MOUNTING AREA A vAEvD>[ < <o• _« KOXLER CO IMETRIC I PRO-EoDiuirc21xExPaxG [Cib 015501 +• aicxis DIAEJSION PRINT, 20RESC20RES0esw1zzz1. SINGLE ENT CONFIGURATION xi9 Iz-22-Ic„ A. ' a 1z-zz-1< ADV-8754 D 8 7 6 5 4 3 0 cc c D w 21 3 D n O 7 C Ifl O 0- CD N O m cn NO D m n r D CDv U1 S CDCCD 0 B 7 6 5 4 3 2 OCCUPIED OCCUPIED STRUCTURE STRUCTURE o s OCCUPIEDSTRUCTURE D SERVICE U im DOOR COMBUSTIBLE WALL: 5 FT J NON-COMBUSTIBLE WALL' MIN. 3 F1' RECOMMENDED Z-2\ MOUNTING AREA SERVICEDOOR ET MOUNTAREAING FITMOUNTING SERVICE AREA DOOR SET SET - SERVICE SET-mOUNTI NG MOUNTING AREA 5 FT _ z a I DOOR AREA SERVICE DOOR u_< I- 4 Fi. CLEARANCE AT EXHAUST END c 5 FT Q SET MOUNTING AREA m moda SERVICE DOOR occuPlED STRUCTUREI 4 FT. CLEARANCE v AT EXHn UST END COMBUSTIBLE WALL: 5 FT OCCUPIED STRUCTURE NON- COMBUSTIBLE WALL' 18" MIN. 3 FT RECOMMENDED Z / s SET — SERVICE DOOR MOUNTING AREA g I o 1_ B l MOUNTING AREA MOUNTING AREA H—SERVICE DOOR MOUNTING AREA a 1+ SETSETNOTE SERVICE SERVICE ICEAPPLY NOTES TOO DOOR TO SHEET ON SHEET 4 OF 5 5 OF 5. A A FT. CLEARANC 4 FT. CLEARANCE A AT EXHAUST END AT EXHAUST END aEv oniE o.rosi s oxos sa v o-1- ccTioissol or METRIC PROE KONLERCQN TARETO x BE ID FT. FROM EXHAUST o[DIMENSON PRINT, 20RESC 20RESCMGw12 z zIa PARALLELUNITCONFIGURATION u " u ... ....... rcie Iz-zz-la ... a. ADV-8754 D 8 7 6 5 4 3 2w'• o 0, 00o mw W E1 C S CD 0 3 N O x m cn D m cn D r D vO 9) VI CDCD O W O w 0 Q N 3 N a cncn ulul JUNCTION BOX 12 VOLT SS P16 (CRANK) 14P F115AMP P17 (RUN) Pi — 70C — LLP RD12 CONTROLLER MAIN LOGIC BOARD BATTERY CHARGER A INPUT ?5-I BLK GROUND ErvEP.GENCY STOP SWITCH (OPTIOuaLf PI-,J ESS OCON1 ESN 1-I +VHAT L(OP NAL C BATTERY CHARGER GND PS-2 G..N BATTERY CHARGER INPUT P5-3 WHT P15 (CRANK) N2 - STARTER PI-I4 -].- P17 (RUN) PWR3 .?I-t2 REInOLE START/SLOP JG - N5- Pt -IS ACCESSORY POWER 21 1Sa65-A BLu Pi- RS485-B ] OC ORESB ONLv rlTSTAT OA-rvc- ha B GB IGNII- GROUND P1-16 IGN OIL PRESSURE SWITCH P1-24 13 OTS 11 -,0 OIL TEUP SENSOR HIGH PJ-B - ?I-9 OIL TC- SENSOR LOW 1 EGG JUNCTION BOX CND GND NING FUEL ttPE CH]a0 NATURAL GAS CONNECT 65 TO N3 LP WS DO NOT CU. , T IGNITION TIMING DSAI SEE CHART) n -6s US-4 BB PB-2 ON P8-1 8- LOP G.120A.NP) OFF Pfi-3 P,-5 SCIERNOR v. 5 P2-3 + SSF SS STM PT-6 GOViRNOR I9 - L-R-N-O P2-2 LOAD P2-t - P2-9 12 A P2-5 - vo -I TP6-1 28 PI-] GOVERNOR 28 P2-] L-44 1..,.iJl If 5 6 P6}4 - P1-19 GOVERNOR 2A J STAT o o[c NOTE. FOR GENERATOR VAIN FlELO CONNECTIONS SEE'. AOV-58]5 SINGLE PHASE. LEGEND ID CB(#) - CIRCUIT BREAKER D(fr) - DIODE DSAI - DIGITAL SPARK ADVANCE IGNITION EBG - ENGINE BLOCK GROUND ESS - EMERGENCY STOP SWITCH F(#) - FUSE FV - FUEL VALVE GND - CONTROLLER BOX GROUND LO - CONTROLLER BOX LO STUD COS - OIL PRESSURE SWITCH 075 - OIL TEMPERATURE SENDER P(j) - PLUG SCOTT(#) - QUICK CONNECT ROD - RESIDENTIAL DIGITAL CONTROLLER RIB - RELAY / INTERFACE BOARD SM - STARTER MOTOR SR - STARTER RELAY SS - STARTER SOLENOID STAT - STATOR STU - STEPPER MOTOR C. TB(}') - TERMINAL BLACK TSTAT - THERMOSTAT FOP, WIRING DIAGRAM SEE GM9329d L1I}IIIO Wf KOHLER DIAGRAM, Scf lm 2 POLE CIRCUIT BREAKER 14-20 KW RDC2 CONTROLLER ADV- rJT T rn C m ((Da •( Ao' 1 7 1 w N CU) CD 3 N C . a 7co 3 N O m U) D rmr^^ V! D r D VJ CDCD N O W it 0) SoOGO 51 JUNCTION BOX JUNCTION BOX 12 VOLT elT82 SS SM 4N P16 (CRANK) 12 P 2- taP EGG 15 Avp P17 (RUN) P2--O—.f OND O=— IfiNI RDC2 CONTROLLER MAIN LOGIC BOARD ICHARGED INPUT P5 BAlERvELL OCONI P20-S ul_ J PI-2 GROUND EMERGENCY STOP SWITCH (OPTIONAL) PI-12 ESS ESN RLR— P- II -I -RAT P20-2 RAnERv CHARGER GNU P5-2 ESS oPrION4J GRN WRN— I HTP20-1 BATTERY CHARGER INPUT P5-3 WITT P16 CRANK) N2 1 P17 (RUN) sTnRIERPI -I PI- 12 REMOTE START/STOP FUEL Pl- 13 21 I L-3- 20 NS IGNITION TIMING PWR - GRN - PI- 15 ACCESSORY POWER PI- 21 RS185-A FUEL TYPE CH2 a0 NATURAL UAII CONNECT 65 i0 N3 Ip GAS D NO1 CONNECT J0C 20RES8 0 v BLU - P I-22 1-85-13 I I FTSTATNIGNITION TIMING DSAI N4 N<R 70n- O-N9 SEE CHART) PB-4 P8. 2 IGNIIION GROUND P1-16 IGT OIL PRESSURE SWITCH 11-za 13 OTS 2- n 69 -10 OIL iE.uP SENSOR 69R t-9 OIL iEUP SENSOR LOW I'llP2- 3 FqL P6 3 A Pi -1 GOJERNOR IA P2-_ P6-FP 2 ). I- 6 GOVERNOR IN P2 - RN C P2-4 66 P2- B 12 P2- J - 44 P6- 1 2.6PI-T GOVERNOR is 19 GOVERNOR 2A CB) 2200AI\nP\) 55F 11 IH as } STAT I` u.11 NOTE: FOR GENERATOR^N FIELD CONNECTIONS SEE: t ADv-58J5 SINGLE PHASE. ......... CB2 uNE2 LEGEND CB #) - D- CIRCUITBREAKER D( ) IODE DSAI - DIGITAL SPARK ADVANCE IGNITION EBG - ENGINE BLOCK GROUND ESS - EMERGENCY STOP SWITCH FUSE FV - FUEL VALVE GND - CONTROLLER BOX GROUND LO - CONTROLLER BOX LO STUD OPS - OIL PRESSURE SWITCH OTS - OIL TEMPERATURE SENDER P(#) - PLUG OCON(#) - QUICK CONNECT RDC - RESIDENTIAL DIGITAL CONTROLLER RIB - RELAY / INTERFACE BOARD SM - STARTER MOTOR OR - STARTER RELAY 5S - STARTER SOLENOID STAT - STATOR STM - STEPPER MOTOR TB(#) - TERMINAL BLOCK TSTAT - THERMOSTAT FOR WIRING DIAGRAM SEE GM9329B O HOLDER In I POLE CIRCUIT BREAKER cxs +-xx-t 9 m oCo co c fD W 14 W nZ7 3 c> 3 NO m D m D r D cn DSCD W O W ME JUNCTION BOX 12 VOLT I I i— P16 (CRANK) is F, 15 AUP P17 (RUN) 2 0— v P1----ice 70C RDC2 CONTROLLER MAIN LOGIC BOARD OCONi EUERGENCY STOP SWITCH (OPTIONAL) P1_1] E55 i ESN xi P1-2 GROUNDGROUND Pt-I -VEAT oPTIONAL) CATTERY CHARGER IN— PS- BLK 341— CHARGER G.R. PS-2 R. BATTERY CHARGER INPUT P5-3 WHI P161 (CRANK) STARTER PI -IA 71 — N2 — 3—JP,_12 RENGTE 5TAR1,bTDP PAR - Pi-15 ACCESSORY POWER P17 (RUN) GRN -21 RSAaz s- n FUEL PI-t3 w - - b- t-22 RSaes- IcwnoN ... NP 11-16 ICN OIL PRESSURE SWITCH Pi-2a 13 P3- 2 I1R cuRRENr sENswc P3_4 12R P3- 3 —I2 OTS P- 69R Pt -100O TEM P SENSOR OW PP7--B LI1 9 P SEn'SORL9wH BLK P°11- 1 IA STM o6Y2 GRN I 1-6 covzxuOR 1B A P6Y1 2R 1-7 GWERNOR 2b P6- 4 P1- 19 GOVERNOR 21 L EBC JUNCTION Box T82 TOT GUD c It- 1 iI 1 LD I D, rI ING NEL ttPE CH7c0 NATURP. L GPS CONM1'ECT 65 !0 NJ LP GAS DO NOT CONN CCi IGMnON TINIGA DSAI SEE CHART) P8-4 G3 20kE59 y 0i1jr TSTAT I o8-7 Nib NiE 7OAJ IGN B-1 Nn FV IS- 3 3 LOP CBIP) P2- 3 s6t' I}—ss P2-2 - FP P2-I EN P2-± r E6 P2-0 V] V712-e ve v'z 9 VeI 6 L P2-6 V9 T.T 11J6 ` I STAT JN uAlxEIETDER HOrE'. TOR GENERATOR CONNECTIONS SEE: ADV- SB75 THREE PHASE, milli LEGEND CB a) - CIRCUIT BREAKER D(' - DIODE CT( ) - CURRENT TRANSFORMER DSAI - DIGITAL SPARK ADVANCE IGNITION EEG - ENGINE BLOCK GROUND ESS - EMERGENCY STOP SWITCH E(b) - FUSE N - FUEL VALVE GND - CONTROLLER BOX GROUND LO - CONTROLLER BOX LO STUD OPS - OIL PRESSURE SWITCH OTS - OIL TEMPERATURE SENDER P (b) - PLUG CON(,/) - QUICK CONNECT RDC - RESIDENTIAL DIGITAL CONTROLLER RIB - RELAY / INTERFACE BOARD SM - STARTER MOTOR SR - STARTER RELAY SS - STARTER SOLENOID STAT - STATOR STM - STEPPER MOTOR TBQ) - TERMINAL BLOCK TSTAT- THERMOSTAT i-- - - - - CTi,y } xzR s L JFORWIRINGDIAGRAM SEE GM93298 JI---__-_-___- Ll LINE CA E2 C= 3 CB4 onn WORLER CO3® W. W H" DIAGRAM, IXSCHEMMATIC • 3 POLE CIRCUIT BREAKER ._ zM 14-20 KW RES RDC2 CONTROLLER cxs .-zz-. / / / - r -n 00 c CD ma wo' 7 1 G) p 9 A) O 71 0) E C1 EDED . 3 N0 11 m U) m cn D r G) wN 0 U) CD 0 co 0) 0co 2 Ts JUNCTION BOX LDnU LING 2 (1B1-L1) CB3 I (TB,-u) caz P D I ION (EEG) NO (11EI-GND) —A 7 GND LOYYY (^ w (Pz-s V) 3 (S1Ai-3) r/ 2 (Sint-2) LO (TV I - IT, J ENGINE P7 CONNECTIONS PIN #A 59 (PI-NS Pb CONNECTIONS B 6BR (PI-9) PIN 11 2B (PI-.7) P7 z IB (PI-6) (DES) PI- O I 5 N/C 6 N/C JB P6 STM NrI2TI'rEL E`o 0 Fl r—Tn-PI (PI] -I) — ISA zsw) P2 p (PI I) I P (PIs-I) SS SM 14E (PIE-6) - EP (P2-2) 66 P2-a) CBI) 1 (GB -LINE) P2-6) LO) 2 (LG) sass 1 i 3 ( 4 (CB3-W!E) as (P2-7) 12 NI (P SLAT NOTE. FOR GENERATOR EBG I N - 1BE (cNo) CONNECTIONS SEE: r\16N1 (w3) ADV-5875 SINGLE PHASE. J P5 CONNECTIONS PIN #1 BLK 8— (W5) 2 GRN GREEN (W6) WIN WHITE (W4) zBLK PS BATTERY ONARGER mP4 P2 CONNECTIONS PIN #I FN (SinT.BRUSH-(-)j STAT-BRUSH-(+)) 3 55F (C91) a 66 7 a (STAT-4) B N/c ssF (P2-3) P3 55 (STAT-55) Z CU1 I W6W6 /GRN (i81 -cBE) GRN (PS-).)-e[[[[' L- - GRN (P2G-2) N5 BLK (lpt -BLK7BLK (PS-i) r®i BLK (P20-3) W4 - (NO -wHT) Wlii (P5-]) L - wHT (Pzo-,) W3 a N82-1) 16N1 (EBG) L - ESN (OLONI) COM (TB2-COM) i RDC2 CONTROLLER P6 ETHERNET El PI CONNECTIONS PIN p1 P (SS) w2) A3 N/CN/c 7 2B (P6-1) B N/C 9 68R (P7-B) 11 BR (P7-1 12 } (182-3) u 70 (II -3) a 71 (P16 15 ION (TB2 I) 16 ION PB-1) 17 IL'/C (OCON1) 19 /Lu (Ps-4) 0 rv/A 21 OEM GREEN EV-A) 22 BLU BLUE (TB2-B) 23 N/C 2A 1 (Pfi-3) ' ES^—sI1h- l E55 I (OPTIONAL, i I J L, OCON1 L-ESN (W3)-C:ESE (P1-17)-1 NO CONNECTIONS PIN pI — (55) 2 N2 (W2) 43 11 (Pt -Ia) C/O s 1 s (ss) PI6 CRANK RELAY) BATTERYTB1 L_L_I LmI_LJ TB2 IJ LJ-LJ JUNCTION BOX ICI "'..L b._.....,...., LEGEND CB(#) CIRCUIT BREAKER D(#) DIODE DSAIEBG(#) DIGITAL SPARK ADVANCE IGNITIONENGINEBLOCKGROUND FES - EMERGENCY STOP SWITCH E(#) - FUSE N - FUEL VALVE GND - CONTROLLER BOX GROUND J(#) - CONNECTOR TO - CONTROLLER BOX LO STUD OTS - OIL TEMPERATURE SENDER PM - CONNECTOR RISC - RESIDENTIAL DIGITAL CONTROLLER IGNITION TIMING RIB - RELAY INTERFACE OOARD FUEL TYPE CH740 OCON(#) - QUICK CONNECT - SM STARTER MOTOR ATURAL GAS CONNECT 65 TO N3 SS - STARTER SOLENOID LP GAS DO NOT CONNECT 'TAT - STATOR STM - STEPPER MOTOR TB(A) - TERMINAL BLOCK IGNITION U-G W(.YY.) - SONIC WELD 5EE CHART) N3 IWO) 65 (PB-a) F-2RE - 0RESBONLYN4 ( w2)--------- r-N4B_1 7a ( wI) Naa--_-_ IN_--_ I I I I out L THERMOSTAT FV P17 CONNFCTIONS PIN p1 N1 (F1) IyI CC a J O (PI 13) CDC (WI) DSAI P17 5 120 CONNECTIONS a 5 ED© j LOP PIN BI WITT (ttWa) RUNRELAY) S BRK 6 P20 OOO O O I- 70A (NJ ]i —708 (PB-2 FOR )) SCHEMATIC SEE ADV-8706 6, 2 POLE CIRCUIT BREAKER Pi PS CONNECTIONS OB IGN ^ PIN !, IGN (PI-16) 2 7oB (w1) 4 13 (PI-21) 65 (IGN. UR.) y DuIAGRA M".4 nRIN7G10. 14- 20 KW RES GM93296 iD I I 00 c o00 w w m i Ln 2. V N m D cn/ m/ om D r G) w N 90 U) D ED 0 Q w W m N a O P7 N NTD JUNCTION BOX JUNCTION BOXRDC2CONTROLLER s fcTz ]NIXPSCONNECTIONS _ m a Ic..e.lea) IN MI ELK BLACK (W5) (c —1) FNL "1 1n 1 11. 2 GRN GREEN (WA) p6 3 [ns%isINt 3 WHT WHBE (Wa) s snssss + LOAD IINE a (STAT-1) aLKaLK P5 ETHERNET 0 a (TaI-u) CQ2 4 2 (STAr-2) '—' LEGEND et i CHARGER CB(#) - CIRCUIT BREAKER O D(N) - DIODE SAI - DIGITAL SPARK ADVANCE IGNITION mEBG() - ENGINE BLOCK GROUNDP4PICONNECTIONSESS - EMERGENCY STOP SWITCH ION (EeG) ,INHI N (Ss) F(j)) - FUSE IFUVAL JULVEw2) AN. ( Tel-GNG) GND P2 CONNECTIONS 3 N/C ONO - CONTROLLER BOX GROUND J( q) - CONNECTOR LO yp (p 2_5j PIN #I FIT(STAT-BRUSH-(-)7 < N/L LO - CONTROLLER BOX TO STUD STAT- BRUSH-(t)) 5 Iq (P6-3) } +} ° OTS - OIL TEMPERATURE SENDER STAT- I) 3 SSF (CBI) 6 IB (P6-2) P(,#) - CONNECTOR 66 ( Srgi-66) 2 2e (P6-I) IGNITION TIMING ROC - RESIDENTIAL DIGITAL CONTROLLER LO ( iet -LO) 5 VO (LO) 6 N/L . Be BLU FU EI_ IYPE CH740 RIB - RELAY INTERFACE BOARD 6 1 (STAT-t) 9 69R (PT -a) ATURAL GAS CONNECT 65 TO N3 GIB QUICK CONNECT STAT- 4J 0 69 (P)-Aj 65R GRN SIA - STARTER MOTOR 9 NBC N/C LP GAS DO NOT CONNECT SS - STARTER SOLENOID ENGINE } ( Te2-}) STAT - STATOR STM - STEPPER MOTOR P7CONNECTIONSP2 I'17=L P 2B 2A IGNmON 'I IMING TBV) - TERMINAL BLOCK PINMA69 (PI-10) JFN 5 PWR (Ta2-PWk) Te _ (SEE OHART)W( ) - soNlc wELD Pfi CONNECTIONS s6ON (P6-I) N3(W2) PIN 61 2e CTION P7 +] Ess (ocoHi) n Ess 6s lPN_ i. 2 iB (PI-fi) (OTS) 19 N C (P6-4) CN 20RESB ONLY G 20 / C R 55F ( P2 -3) 21 GRN GREEN IT _A) NI ]I :I< (W2) NA (w2)-1 sN/C 2z TO BLUE ITB2-9) ]OA (WI) 6N/C _ P3 23 N/C , u]p _ , 24 13 (P6-3) Naa------- J6 ? 6 T 5 (STAT-55)—`0 N L, I Sl' M l —' / 2 ° r1 41r1' T'H ER M O/STATo -_ i CBI BLK3 RED OO FV ESS P16 CONNECTIONS P1] CONNECTIONS PIN a1 I2P (ss) PIN }I Pi (FIT I' PI (PIT -I) } 12 (wz) s N CW2) - y(15A, 25GVS N(P1-t3) ca lieu P2 W6 (oPnONA1) s w5 (s5) s HOC (WI) r — GRN (Tel-GRN) DSAI tz GRN ( PS-2) i l 9 - GRN (Peo-2) I I P16 P17 DLK ( TBI-BLK) Il GRN 8 BLK P r tas ( Plfi-5) N'F(P20-3) LE W4L_J NHT ( P5-3)wHT ( Tel-wHr) r O t wHTiP2D-I) W3 ( P20 CONNECTIONS - LOP az-<) pCONt _ FN Pz I6N1 (Eec) -T, sN (OCONI) -ESN (w}> ___ - Ess (PI- n)_I\ PIN TI c N (wa) P20 66 (P2-9) —`GOM (Te2-GOM) • 1 (CRANK RE-) (RUN REIFY) 2 RN (w5) OOO II` 3 ELa (W5) ss ( csl) I (L0) P8 } ILG) ] 4 P8 CONNECTIONS C D2-LINE) U I PI-16 P2-7) PIN d2 70B (Wwi P, 2) a ]oa (Pa-2)a 13 (PI-z4) rW2N2 (PIG-2) rJOA (N) 65 (IGN. TIM.) TAT I a [(S)IGN. ) /I IS4 LGD) NNS ` PI)-2) AtON (GND) _ - - -- A NOTE: FOR GENERATOR EBG < v e CONNECTIONS SEE. 16NI (w}) ' ADV-5875 SINGLE PHASE. = QATTERY TBtl l-.IL TB2 FOR scrlEMArlr, SEE nov-8706 .- KOXLERCQ IIIIIIIII III --- 3 L—LLL LLLJJJLLLJJJ__JJJ W°(' q _ 7+ DIAGRAM, WIRING To _ 14-20 KW RES 1 POLE CIRCUIT BREAKER RDC2 CONIKIL— G.EMNI 2 D 8 7 1 1 6 5 4 3 2 C m W 21 O n O S 3 N 0 m^ U) m^ U) D 11/ W N V/ 3D 5 Ca O W 1 0) coOW JUNCTION BOX 12R (P3-4) 12 (P3-3)-- L3 L2 LOAD LINE C12 CB2 LI LI Lz u (STAY-3)— D L2 (TB1-L2) CB3 OTOTTDTHS SIDE L3 ITB1-L} CB4 Q L} DDTTHIS SIDE n (P3-1) 3-2) 20RESA ONLY G/N D GNp (iBt-GND) y tON (EBG) Y LO ENGINE P6 CONNECTIONS P7 CONNECTIONS C PIN NI 2BB (P,-7) PIN NA 69 IPI -IG) P,-6) 6 69R (PI-9) IA (PI-s) P7 NlPi -19) (OTS) C 6 N/C U6 P6 STM Loll, F'o OOB FI Pt (PIJ-1) P2 I,S4, 2s0V) P (P,-I) t4P (P,6-,) B SS SM r-,aG (P16-5) LI (CO2-UNE) [THRU CIII L2 (CB3-uNE) [THRU CT, I CT27 I.3 (cB.-uNE) H.G. cr2) V7 (P2-7) s (Ps-s) V9 (P2-6) ll/ ss P(ca1) 6 (P2-( FP (P2-2) U s e FN (12-1) A W2 NI r — N: w,N ncLo — Ns STAY I (CND)— NOTE: FOR GENERATOR CONNECTIONS SEE'. _ ADV-5875 SINGLE PHASE. s11 (P2-3) 55 (STAY-s5) CBI PS CONNECTION$ RDC2 CONTROLLER IN j1 ELK BLACK (W5) 2 GON GREEN (W6) P6 3 I WNIIE (Wa) 1-1 i RNBLK P5 ETHERNET P1 CONNECTIONS BATTERY LNARGER PIN j1 P SS) 2 NI W2) m P4 NN/CA/C4P2 CONNECTIONS 6 19 7NBP6-2) P6 -1) PIN jtFN (STAI-MAIN FIELD) 6 /L 9 PJ- B) 21 2 FP ( STAI'-M4IN FIELD) 689R 10 9P7-A) t3 3 55F ( CBI) N6 (S1Ai- 66) 1 u/ C t2 ) 5 ' C to 70 P17-3) 69 BLU 6 V ( STAI-v]) Pt6-3) 69ft R 7 vB (STAY-Va) PW 5 RiB2-PNR) B v9 ( STAI'-V9) UR ON I -,) P2 ESS OCONI) 29 2A FN C 19 2A PG-4) PI 2G N/ C V] FP21GRNGREEN (1'B2-A) IA E55 VB 55F 22 BLU BLUE (IB2-B) ICN 23 N/ C 24 13 PB-3) wR P3 CONNECTIONS In P3 PIN j, H Cit-%1) 70 3 IlR CT1 -X2) 4 12 4 I2RESSPP16 CONNECTION H2 (Wz) ESN ESB- T 3 71 (P1 W6 OPTIGNAL) 5 . a6 ( ERN (P5- 2)GRN (TB,- GRN) GRN (P2D- 2) WE BLBLK ( K LIBP20-3,-BL)'F,) 6LK (P5-,) PJJjj I- W4 WNT HCI-'NHT) J P16 W" 1— 3)-L_ JJ_ J"xHiiP2o-,) r W3 4 (82-4) U (EBG)— R j_ ESN (OCON,) ) CON (iB2- COv. -, OCON1 i- CSN ( w3)- }E55 PI-,7)-1 STARTER RCUY ) BATTERY TB1 7 4 x4.L_LI.J JJ JUNCTION BOX I FGFNP D CB(j) - CIRCUIT BREAKER CT(j) - CURRENT TRANSFORMER D(N) - DIODE DSAI DIGITAL SPARK ADVANCE IGNITION EBG(N) - ENGINE BLOCK GROUND ESS - EMERGENCY STOP SWITCH E(j) - FUSE FV - FUEL VALVE CND - CDNTROLLED BOX GROUND J(N) - CONNECTOR LD - CONTROLLER BOX LD STUD OTS - OIlTEMPERATURESENDERIGNITIONTIM INC P(j) - CONNECTOR FUEL TYPE CH740 RED - RESIDENTIAL DIGITAL CONTROLLER AiURAL GAS CONNECT 65 TO N3 RIB - RELAY INTERFACE BOARD OCON(j) - QUICK CONNECT LP GAS DO NOT CONNECT SM - STARTER MOTOR SS - STARTER SOLENOID S'TAT - STATOR IGNITION TIMING STM - STEPPER MOTOR SEE CHART) TB I1I1 ) - TERMINALBLOCK W(R - SONIC WELD 20R ESB ON`Y C N4 (W2) N4o--------- I I I I IN DUT L THERMOSTAT FV --------_J P17 CONNECTIONS PI Q 3 75 (wn f 3 70 (Pi-13) Nay 5 7 ( WI> OSAI P17 E B cRN P20 CONNECTIONS Pm' LOP ED PINN1 wrvT (w4) 2 BILK ( wb) P20 OOO ® FUEL REur) } B (ws) PB Pa CONNECTIONS 1 Pw j1 IGN (PI-16) IGN 2 7El ( W 1 O WI F-7DAPlN) 5)J__DNET, -1 a 65 (IGN. 2111.) FOR SCHEMATIC SEE ADV-8706 u lz+,'',1=+;';(; n a KOKLCK GOp 30, DIAGRAM mWIRINC 14-20 KW RES 3 POLECIRCUITBREAKER - RDC2 CONTROLLER ""' _ WITH CURRENT SENSING ERR .-:-1. GM93298 Evi 0 0 mw w m ' C v Imm U) CD O O W W w CID 7FDfN JUNCTION BOX 12 VOLT ICI SSii DID (CRANK) 14S F115AMP P17 (RUN) Pz — P1 ' 70G RDC2 CONTROLLER MAIN LOGIC BOARD SOON] EMERGENCY STOP SWITCH (OPTIONAL) Pi- EIS ESN n1 PI-2 GROUNC P I-1 +VBT 1SS ISPTI. EATTERY CHARGER IN. UI P5-1 BLK BATTERY CHARGER INPUT PS-3 WITT BATTERY CHARGER GOD P5-2 CRN BIG (CRANK) STARTER P1-14 71 3 1 P1-12 REMOTE START/STOP FUEL P1-13 - 70 P -1S ACCESSORY POWER 485-A ELU -11-22 R54&5-B IGNITION GROUND PI-16 All OIL .RESSURE SWITCH PI-24 1 OTS 69R P1-10oIL TEMP SENSOR HW9ILTEMPSENSORi-D E-L A I PI-5 GOVERNOR 1Ar LIARY W STM (r( ,,, O pO,> 1a I-6 GOVERNOR 16 AVZI InOINc 12-3 s S ROTOR OUTPUT 12-2 OpGUTPHT Ps-1 sAumIJARrwwDlNcPE- AC VOLTAGE SENSE P2-5 AC VOLTAGE SENSE P2-5 aP61ACVOLTAGESENSEP2B- Pt-] GOVERNOR 2B 2- P6-4 PI HA GOVERNOR 2A JUNCTION BOX 1 '182 Trl EBG cuD 7 L GND 18NI1 EBG GE Imp 14RESA ONLY 92 lP17 (RUN) IEPAS-L70 r-sMP70E SO -a O NI 20RESC ONLY REAR P9-28 TSTAT P9-1 TSTATORE NS IGNITION iIAiING ABOVE ] SPF FUEL TYPE I 2DR;ESD ONEv s5 TO NJ FRONT NATURALS5As c00NNOi CONNECTpg-2 pg-I TSTAi IGNITION TIMING DSAI on - IME->-7 D— 2 SEE CHART) TSTAT OPENSAEOVE25VFNB-4 - N3 1ss —1 P8-2 Da PA- 1 P8- 3 LOP ERG C.,P) IF 55 SLAT NOTL FOR GENEINTOR CONNECTIONS SEE_ ADV-5875 SINGLE PHASE_ 1R 4J LGAD 1 LD2 POLE CIRCUIT LEGEND CB ) - CIRCUIT BREAKER D( - DIODE DSAI - DIGITAL SPARK ADVANCE IGNITION EBG - ENGINE BLOCK GROUND ESE - EMERGENCY STOP SWITCH F(#) - FUSE FV - FUEL VALVE GND - CONTROLLER BOX GROUND LO - CONTROLLER BOX LO STUD OP - OIL PRESSURE SWITCH OTS - OIL TEMPERATURE SENDER P(#) - PLUG QCoN(#) - SUCK CONNECT RDC - RESIDENTIAL DIGITAL CONTROLLER RIB - RELAY / INTERFACE BOARD SM - STARTER MOTOR SR - STARTER RELAY SS - STARTER SOLENOID SLAT - STATOR STM - STEPPER MOTOR TB(#) - TERMINAL BLOCK TS' I'AT - THERMOSTAT FOR WIRINGDIAGRAM SEE GM96293 Al N m CDAW O7 1 W 00 O n QN (D 3 3 N N7 (jQ 7n 3 O0- CD NO Di m U)^ l/ N O x m r D ao v 3 N O W z l 0) coOco T BI JUNCTION BOX 12 VOLT' OPTION GROUND Pt-t6 OIL PRESSURE SWITCH PI-24 OTS IO oIL TEMP SENSOR HIGH PJ-O fi9R -9 OIL TEIH SENSOR LOW AUXUGRY WINDING P2-3 ILK P6-3 IA PI-5 GOVERNOR IA ROTOR OUTPUT P2-2 STM OILN Pb 2 to I-6 GOVERNOR ID ROTOR OUTPLT 2-1 P O AUXILIARY WINDING P2-4 AC VOLTAGE SCNSE 12-6 11 r AG VOLTAGE SENSE P2-5 = VC AC VOLTAGE SENSE P2-7 fiY—a PI_Dcw_aNDRza Py-4 ovERNOR u STAT NOTE. FOR GENERATOR GONNECTIO P SEE. AR_ SINGLE PHASE JUNCTION BOX TB2. TBT LEGEND C(0) - CIRCUIT' BREAKER D - DIODE DSAI - DIGITAL SPARK ADVANCE IGNITION EBG - ENGINE BLOCK GROUND ESS - EMERGENCY STOP SWITCH F(#) - FUSE FV - FUEL VALVE OLD - CONTROLLER BOX GROUND LO - CONTROLLER BOX LD STUD SEE - OIL PRESSURE SWITCH OTS - OIL TEMPERATURE SENDER P(#) - PLUG QOON(#) - QUICK CONNECT RDC - RESIDENTIAL DIGITAL CONTROLLER RIB - RELAY / INTERFACE BOARD SM - STARTER MOTOR SR - STARTER RELAY SS - STARTER SOLENOID STAT - STATOR STM - STEPPER MOTOR TB(#) - TERMINAL BLOCK TOTAL - THERMOSTAT FOR WIRING DIAGRAM SEE GM96293 LO KOHL ' a DIAGRAM, SCH 14-20 KW 1 POLE CIRCUIT BREAKER RDC2 CONTROLLER ADV- 2 00Wow JUNCTION BOX 12 VOLT JUNCTION BOX 1DN YI -IY II T82 T B1 SS t N GND m ci i o nP16 (CRANK) f CND o Ia.H I<s SS EBG F115A P17 (RUN) E p P2 --rP t --A L-- 70C - LO i L RICO CONTROLLER MAIN LOGIC BOARD EMERGENCY STOP SWITCH (OPTIONAL) PI-17 ESE OGGN9 ESN Ni PI-2 GROUND a .- 1 TVEj oPnoNAL) C BATTERY CHARGER INPUT PS- BLK BATTERY C RGER AND PS-2 GRN BATTERY CHARGES INPUT P5-3 I P16 ( CRANK) STARTER P1-1 TI F_' 2— Pt- 12 REMOTE START /SI'O. PWR P1-15 ACCSSORY POWER P17 (RUN) GRN Pl -21 RS—A BW FUEL 1I-13 - IO 1 ns 1- 22 R5435-B IGNITION GROUND PI-16 IGn OIL PRESSURE SWITCH Pi-2 t} P3- 2 P}- 1 Pi CURRENT SENSING P} 4 R 3 1 CBI ( ) OLD AUXILIARY WINDING PE-355F J-> 69 PI-10 OIL TEMP SENSOR HIGH 55 P P]-B R Pl-9 OIL TEMP SENSOR LOW ROTOR DUTPUT P2-2 UP ROTOR OUTPUT 12-1 FIT XIILIARY WINDING o PB_ 3 AC VOLTAGE SENSE P2-G 6 A - PI-5 -ERNOR 1A AC VOLTAGE SENSE P2-5 m P6- 2 1 va v N lq I 2 STM ( C v P1-6 GOVERNOR 1B AC VOLTAGE SENSE P2-7 1 vs 1. i EN A ' TAT I^' rrrvwvY 1 P P61 1 u 2B 1-T GOVERNOR 2B uAIN FIELN J P6- 4 2A PI-,9 GOVERNOR 2A II A A(^") NOTE FOR GENERATOR CONNECTIONS PER. ADV- 5075 THREE PHASE. P20- 2 ITT P2 -I VIiION TIMING EUEI ttPE CHJaO VATURAL GAS CONNECT 65 i0 N3 I. PGAS DO NOT CONNECT 14RC ONLY m P9>-2.I rn 9>-1 iooToo- DSAI GBA Opp PP-2 2DR SC ONLY IGNITION nMI G G 15.E 1 R IGSJ P$- 4 REAR 20A RE-eLS TSTAT u B9> 1 >BO- 1SIAT OPENS ABOVE 35TF 20RESD ONLY P$- 3 FRONT P- 9-2 P9 1 TSTAT LOP oA .uP- C- S - r9TSTATOPENSABOVE25 L2 Ll 12 L11R CT2 11 2 12L12R20RESl. ONLY L1 TO LINE CB2 CB3 CB4 LOAS L3 L1 fW 3R 3 POLE CIRCUIT BREAKER RDC2 NT TROLLER SENSINGWITHCURRENTSENSINGLEGEND CB((() - CIRCUIT BREAKER D( j,!!)) - DIODE CT(#) - CURRENT TRANSFORMER DSAI - DIGITAL SPARK ADVANCE IGNITION EBG - ENGINE BLOCK GROUND ESS - EMERGENCY STOP SWITCH F() - FUSE FV - FUEL VALVE GND - CONTROLLER BOX GROUND LO - CONTROLLER BOX LO STUD LIPS - OIL PRESSURE SWITCH OTS - OIL TEMPERATURE SENDER P(#) - PLUG OCON() - QUICK CONNECT ROC - RESIDENTIAL DIGITAL CONTROLLER RIB - REIy,Y / INTERFACE BOARD SM - STARTER MOTOR OR - STARTER RELAY SS - STARTER SOL=NOID STAT - STATOR STM - STEPPED MOTOR TB(#) - TERMINAL BLOCK I' SIAT- THERMOSTAT FOR WIRING DIAGRAM SEE GM96293 cl Al mA W DA O7 co Alr Al 3 w CL cc0 WWOW CA C1T JUNCTION BOX JUNCTION BOX P5 CONNECTIONS ROCS CONTROLLER PIN µt ELK 6uE GKws) WaRESA ONLY 2GRNGREENVA) LL. LINE 3 WHi WHITE (Al) (PS- N( 2) NOTE: P6 DD Pn-I) DISCARD 70F LEAD L2 LE-2) CH3 a (sat -a) P5 ETHERNET P9 J9 JM FROM HARNESS nF CRN BLK LEGEND L1 ( Tat-L,) CB2 1 (STAY-1) E i , N _ CIR D BATTERY E—ER J0 J FV OUt GOIO - DODDCUIT BREAKER DSAI - DIGITAL SPARK ADVANCE IGNITION P9 CONNECTIONS J9 CONNECTIONS ERD(b) - ENGINE BLOCK GROUND T- I Py PI CONNECTIONS IN Nl ] (w> PIN Nl dMP (Js-z) F()- EMERGENCY stop SwlrcH PIN N1 (55) 1 ] AD (wl) 2 dMP ILs-1) FV - FUELVALVE aN (EBG) 2 N1 (w2) D GND - CONTROLLER Box GROUND P2 CONNECTIONS 3 N/C 20RESC ONLY NOTE: J(N) - CONNECTOR GND (iB,- GND) GND LO P N a N/ c B Na ( W2) DISCARD 70F LEAD LO -CONTROLLER TURBO LO STUD VD (P2-5) IN N1 F (STAY -BRUSH 1A JOD (P9-1) FROM HARNESS OTS - OIL TEMPERATURE SENDER 2 FP (' TAT -BRUSH-(+)) 6 1B v 3 13 2 P(N) - CONNECTOR srAT-}) 2ssF (Ps-z) J9 2 (STAT- A (CBI) 1 2P (P6-1) F9 BLK (J9-2) RIB - RELAY INTRISC IAT ERFAGE160ARDNTROLLER66 (STAY-66) N/C BL JM TO (TB1- LE) 5 D (LO) 9 69R (P7-B B9 BLU p ONI DGON(N) - QUICK CONNECT 1 (STAT-,) ) SC STARTER MOTOR 6 4 D 89 (P7-A) PAR GRN SS - STARTER SOLENOID 4 (BTAT- 4) 1 N/C TSTAT HC 'TAT - STATOR e N/C 12 3 (TB2-3) P9 CONNECTIONS J9 CONNECTIONS (REAR) DISCARD THIS STM - STEPPER MOTOR ENGINE ,} 7 ( Pn-s> (OPENS TB(N) - TERMINAL BLOCK P7 CONNECTIONS P2 4 (P16-]) 2B 2A lu NI 7DD (Fv) PIN NI BLK (rSTAT) ABOVE 350'F) J9 JUMPER TSTAT -THERMOSTAT t5 P R (TB2-PWR) PI 1B 2 70n (W,) 2 :LE (TSTAT) FROM HARNESS W(k) - SONIC WELD PIN NA69 (P1-ID) FN GN - P5 CONNECTIONS B 69R (P1-a) Gj FP 18 Ess (DCDN,) JE, N pt2B (PI-7> P7 ssF 16 N/C - 7Do (Ps-1) 2 C z , B (PI-s) (ors) 1u GR (PE 9zoEDE rpGREEN pBz-A) B) wBLUE ( rez-B) TPJ 2N llC (P8 3) IN OUT J6 P6 TOTAL N P9 CONNECTIONS J9 CONNECTIONS (FRONT) STM 1 vELz 012E s RIN N1 7DD (11 PIN Xt J P (dE- (OPENS 4 7DA ( W,) 2 d P (da-I) ABOVE 2.50'F) BLN RED O O GR 5 BLUE O'O SSF (Fl 55 STAT-55 ESS PI6 CONNECTIONS PI (P17- 1) ESN z , ESS PIN XI t4P (SS) IGNITION nMl )G IGNITION TIMING EEC RTISA, 25Dv) CHI 2 N2 (W2) N3 (w2) FUEL TYPE CH740 12 (OPTIONAL) } ] i (P1-14) P (PI- T) W6 G 4 N/ c _ 65 (Pa-4) NATURAL GPS CONNECT 65 TO N3 1/- RG ( T61-GRN7 s (SS) LP GAS DO NOI' CONNECT tNP (Pt6-1) GRN (PS-R)////M 1 5 ,4 SS 1—. J GRN (FZD-zJ WS LK ( TBl-BLK) P16 PI7 P17 CONNECTIONS DSAI SM BLK ( PS-,) e LP G PIN MI I (Ft) W4 TB,- w L 3 D (P t3 14S (P, 6-5) WHT (PS-3)W 1 TI' GRNBHT (P20-}i)n 0 p(IIN 570C ( WI) ) FP (P2- 2) W3 wN (re2-a) 000N1 P20 FN UPz- ) 16N, (EBG)sN (ocDN 1) E'N (w})j-Ess (P1-n) 66 (P2- 4) DM Cr6z-coM) ' LOP 55 (CBt) ( CR4NK R¢wY)(C1( R1( HR) TIONS O(LO)CW4) PS LB3-LINE) } GRN (WB) 4 (P2- 7) BLK (WS) wlna PBCONNECTIONS C 7OB IGN W2 NS a 22)\ PIN Nt IGN 6 1 STATIGN. 2 70B (W1) 65 4 LESL) N ) TI .)— ]oc ( P n-s) wl >oB (Pa- z) < 6s OCN. zN) NO PIJ-2) - 1 -2) T11n.) A 1GN ( GND) NOTE: FOR GENERATOR '+ m CONNECTIONS SEE. EBG 16NI ( W3) } ADV-5875SINGLEPHASE _ BATTERY TB1 TB2 FOR SCHEMATIC SEE ADV-8771 ".S 3 DIAGRAM, WIRING io 14- 20 KW RES CIRCUIT 2 POLEROC2COTROBREA'DER .1,s z-os-,s GM9529,3 I 'D I rn000ca 12 U) D a OZ3 Co 3 N Q Ql 7cnn 0) CP JUNCTION BOX LogD 4 (STAT-4) L1 (TBI-L1)- CB2 N- 2 (STAT-2) ION (EBc) GNB (T91-GND) GND L1 (STAT })) r/ I (STAT-I) LI (TBI-LO)J ENGINE P7 CONNECT'ONIS PIN NA E9 (PI- PE CONNECTIONS D 69R IN d1 21 (PI-7) P7 C P z n (PI-6) (OT$) P1-5) 4 2A (PI-19) N/C o N/C B A yp$ J6 P6 STM UI YEIx O 28 OBBOLK3RF.D V BLU 00 FI 1 4=11 — PI (P17-I) — 25W) P2 P (P I) I4P IPta-I) a rI SS SM 145 (PIG-5)— FP (P2 -2) Fu (P2-I) 66 P2-4) 55 (CBI) I P) cat a)) 2a(CE2LOLwEP)) SLATGO) rW2 z P Nq ICNF` s P FOR GENERATOR ON (GND) COTE. EBGCONNECTIONSSEE: ADV-5875 SINGLE PHASE. I6NI (w3) RDC2 CONTROLLER P5 CONNECTIONS PIN dl BUR BIG (WS) 2 CRU GREEN (W6) P6 3 WHT E (W4) ETHERNET N'}TGRNBLK P5 BATTERY CHARGER mP4 Pi CONNECTIONS Pw di P P2 CONNECTION N/css) e N IW2) PIN dI FH (STAT-BRUSH-(-)) N/C2GA (STAT-BRUSG-(4)) 55 tBA UP—) P6-2) 3 55F (CBTATI) 46 (S-66J 7 P6-I) 55 V0 NB a /CELD 69I ( STAT-I) 9 "I P7-B) — STAT- 4) a N/C . 10 69 2 3 P7- A) 69R GRN Ta2- 3) P2 13 7D PIJ-3) 2B 2A W 4 71 i5F`WRPIT-3) P1 TB2- PWRJ IB - Fp I GN 17ESSP6-1) to Ess CONOI) se SSF I/C BIGN 20 / C 21 GRN GREEN (TB2-A) NI 71 P3 z 22 BLU 23N/c 24 13 BLUE ( TB2-B) P > U Pe- 3) 55F( PPPI 1) ("AT-") CBI HB Gft N (TBI -GRN D ( P5-2) r L ]cRN (Pzo-z)- eIx ( P5-I r W5 ELK (TBI -BLK) ELK fP20-37- W4 HT (TBI-WHO WHi (P5-3) :W HIW3 4 16N1( acoNT)- CDM JUNCTION BOX w N*.Prne1 n„I' 14R ESAONLY N4 ( wz) NOTE'. 700 ( P9 .hFIISCARO 70F LEAD FROM HARNESS J9P9 CUT FN P9 CONNECTIONS J9 CONNECTIONS DI') - CIRCUIT BREAKER U D( d) - DIODE PIH dI 7pp (W) PIN dl JUP (J9-2) DSAI DIGITAL SPARK ADVANCE IGNITION 2 7 0A (WI) 2 SUP (Jg-I) EBG(},') - ENGINE BLOCK GROUND ESS - EMERGENCY STOP SWITCH 20RESC ONLY F(A) - FUSE NOTE: FV - FUEL VALVE N4 ( w2) DISCARD 70 LLEAD CND - CONTROLLER BOX GROUND 7oD (Ps-^)FOROM HARNESS -0 - CONNECTOR OL'\ ( J9-1) LO - CONTROLLER BOX TO STUD BLK (J9-2) I - OIL TEMPERATURE SENDER 0 > J P(/) - CONNECTOR RDC - RESIDENTIAL DIGITAL CONTROLLER OBelKTJM RIB - RELAY INTERFACE BOARD 15TAT N p OCON( q) - QUICK CONNECT P9 CONNECTIONS J9 CONNECTIONS (REAR) DISCARD THIS J SM - STARTER MOTOR OPENS SS - STARTER SOLENOID PIN 01 )OD (W) PIN RI ELK (iSTAn ( J9 JUMPER STAT - STATOR ABOVE35G'f STM - STEPPER ROLOTOR BLOCKA (w 1) 2 eu (ISigT) ) FROM HARNESS TB(X) - TcER.OL BLOCK 20RESDONLYTSTAT - THERMOSTAT Ha ( w2) W(X) - SONIC WELD 70D ( PA -I) 70F P99 F' J9 C STAT FV P9 CONNECTIONS J9 CONNECTIONS (FRONT) dl 700 D" PIN dl d P (i9-z) (OPENS J2 'NA (wl) 2 JUP (J9-I) ABOVE 2507) IGNITION TIMING IGNITION TIMING ISLECHART) FUEL TYPE GAS 65 ( Pa -a) NATURAL GAS CONNECT 65 i0 N3 LP GAS DO NET CONNECT P16 CONNECTIONS P17 CONNECTIONS A PIN dt 14P (55) PIN d1 PI (FI) 2 Nz (wz) 2 H5 (w21 F, 3 71 (PI -Is) 6 70 N, 515f55) 5 7GC (W 1) P16 P17 B OCON1 W3)} ESS (P snrERr o Y ralTB2 LLLLLJ- 1 3uDSAI T-, UP20 _ L RUN RCIAv) O H O ED LOP ELK P20 Co nNEC1lON5O H PIN d1 wHl (w4) P8 2 CRH (w6) ELK ( W5) Pa CONNECTONS I-> IN dl ICH (P1-t 6) 2 70B (v.'1) 6O5 1 370L (P17 5) rT WI ^ I} (PT-2T) T70a (P9-2)!LCSIlIa}708 (PG _2) 65 (IGN. M.j FOR SCHEMATIC SEE ADV-8771 10 I POLE CIRCUIT BREAKER NMI co c CD w N SN 3 OQ D N0 m/ VJom N O m r 0N j^ Vl CD CD w O CAWOW JUNCTION BOX 12 (P3-}) 13 L2 (STAT- LOAD LINE CT2 LI (iBl-LIj CB2 LI I - t2 <3 (STAi-: L2 (TBI-L2)- CEP -L2 CT1 THIS SIDE DOT L3 (TBI-L3)--0 C134 L3 -Lz- LI (STAi-1) DOTTHIS SIDE I (P3-I) IIR (P3-2) 20RESA ONLY G/NDD END (TBI-GND) --( )—ION EL.) LO (1Bl-L.) LO ENGINE pSCONNECTIq N P7 CONNECTIONS PW 91 20 PIN dA 2 tB (P1-B) B 69R (Pt-6J I / C ( P1-s) P72A (P1 -t0) ICES) S6 N/C STM 6 H 1Oz P6 O12B B A BLK3 REO 00 BL p 00 F1 P2 (NSA, 250V) P (P -,) I _IaP (Pt6-t) SM wim L1 (C—LINE) (IHRN CTI) L2 (GB]- 111) [THRU CT x CT21 L3 (C64-LINE) (THRU CT21 aFw7F, V P276() 26 C-) B6I)6 ) FP (P2-2) N ( PR 1)a Nn STAT " oN (GRIN) 12 LEAD) EBG NOTE: FOR GENERATOR n_ I CONNECTIONS SEE ADV- 5875 SINGLE PHASE. PS CONNECTIONS RDC2 CONTROLLER PIN dl BILK BLACK (WS) 2 GRN GREEN (W6) P6 3 WHT WHINE (Wa) 1GRNBLK P5 ETHERNET P1 CONNECTIONS RATTERY CHARGER PIN N1 m P4 u z , N/C I uA/Cw2> P6- J) P2 CONNECTIONS 6 PIN dl FN (STAi-MAIN FILE) e N/c 9 69R P7-B) 2 FP (STAi-MAIN RUDE) 10 69 P7 -A) 3 t- s5G ( CBI) C N6 ( STAY-66) 5 ?c e v (sTAT-v7) 12 J IaJGTB2-J) P17-3) 69 BL J VB (STAI-VB) J ISPR L62-Pw R) 69R GR 6 V9 (S1AT-V9) 16 IGN PB-1) P2 17 5 CCONI) 2B 21 FN 18 / C I9 PB-a) Pi 1B NAD /c 17FP21GRNGREEN (192-A) 1A f6 VB SBF 22 BLU 23u/C BLUE (TB2-0) IG e v9 66 • 24 13 PB-3) W P3 CONNECTIONS N 7 P3 P Iryd1 1 cn-xp P JI 12 3 2 IlR CT1 -X2) IlIIR 12R 3 12 12RCT2-%1) CT2-%2) 5F ( P2 -3) SS ( STAi-SS)- PS- 2) rr—W6 -GRN (TBI-GR GRN ( GRN ( 120-2) W5 BLK (TBI-El BILK ( P6-t)- BLK (P20-3) rW4 wHT (TBI-wl WH1 ( Ps-3)—F= ` W Hi (P2D-I) w3 a (re2-a) 16N1 ( eec)- r//7esN (ncoNq M ( r6z-co BATTERY JUNCTION BOX k a11oj 14RESA ONLY NOD N(P9 W2jL DISTE SCARD70F LEAD P9 J9 NADI HA BE jugOUi N ECEND P9 CONNECTIONS J9 CONNECTIONS CB(i) - CIRCUIT BREAKER CT( a) - CURRENT TRANSFORMER PIN d, 70D (N) IN dt Ju.P (J9-2) 0(d) - DIODE 2 70A OU) 2 JMP (A_1) DIAL DIGITAL SPARK ADVANCE IGNITION EBG( d) - ENGINE BLOCK GROUND 20RESC ONLY NOTE'. F(I - EUSEGENCY STOP SWITCH Na ( 12) DISCARD 70F LEAD N - FUEL VALVE JDD ( P9-1) FROM HARNESS END - CONTROLLER BOX GROUND BLK 09-1) J(d) - CONNECTOR P9 J9 BLK (19-2)LO - CONTROLLER BOX TO STUD BLK • J u ITS - OIL TEMPERATURE SENDER z 9 P(d) - CONNECTOR 0 BLK JM ROC - RESIDENTIAL DIGITAL CONTROLLER TSTAT FV R19 - RELAY INTERFACE BOARD P9 CONNECTIONS J9 CONNECTIONS RLAR OCON(d) - QUICK CONNECT DISCARD THIS SM - STARTER MOTOR OPENSPIN dl )GA (wj PIN d, &K (Tspr) ( J9 JUMPER IS_ STARTER SOLENOID 2 7BA (wl) 2 DLK (15TAr) ABOVE 350°F) FROM HARNESS STAT - STATOR STN STEPPER MOTOR 20RESO ONLY TS(R") - TERMINAL BLOCK ua ( w2NZOUT TSTAT - THERMOSTAT J9 7DD ( P9-q W(k)soNlc wELD TSTATN PP CONNECTIONS J9 CONNECTIONS (FRONT') t2 2 711 (1) PIN dl P (J9-z) (OPENS 7DA ('N 1) 2J P (J9-I) ABDVE 250'F) ENBION TIMING IGNITION TIMING SEE CHART) FUEL TYPE I CH740 N3 (w2)-- 7 ATURAL GAS CONNECT 65 TO N3 ESS 66 ( Pe -a) LP GAS DO NOT CONNECT L P16 CONNECTION N ONNTIONPINdS l 6 P17 CONNECTIDNS SN ESS 2 N2 (W2J PIN dt NI (F1) j (OPTIONAL) 3 ]I (PI -1 a) a . ] NO (PI - t3) I 5 Is ( 66) XC 3 JOC (WI) Y P16 P17 L D AI GRN_ OCON1 3N ( w3) 4 11G (P1-1J) P20 r STARTER RELAY) ( NEC RE-) O B O CD 0 LOP P OCONOFCTION5 O 6Lx O y 11 BLK (WS) P 7 4 TB1 3 n P8 CONNECTIONS VD PIN di IGN (P1-1627IWW13 J (PI(GN. iIM.AFOR SCHEMATIC SEE ADV-8771 '4d _111W01%. USA DIAGRAM •WIRING 3a, 14-20KWRES3POLECIRCUITBREAKER - - RDC2 CONTROLLER - WITH CURRENT SENSING GM96293 D 2 Appendix A Abbreviations The following list contains abbreviations that may appear in this publication. A, amp ABDC AC A/D ADC adj. ADV Ah AHWT I_\69 ALOP alt. Al ANSI AO APDC API approx APU AQMD AR AS ASE ASME assy. ASTM ATDC ATS auto. aux. avg. AVR AWG AW M bat. BBDC BC BCA BCI BDC BHP blk. blk. htr. BMEP bps br. BTDC Btu Btu/min. C cal. CAN CARB CAT5 CB CC cc CCA ccw. CEC cert. cfh ampere after bottom dead center alternating current analog to digital advanced digital control; analog to digital converter adjust, adjustment advertising dimensional drawing amp -hour anticipatory high water temperature American Iron and Steel Institute anticipatory low oil pressure alternator aluminum American National Standards Institute (formerly American Standards Association, ASA) anticipatory only Air Pollution Control District American Petroleum Institute approximate, approximately Auxiliary Power Unit Air Quality Management District as required, as requested as supplied, as stated, as suggested American Society of Engineers American Society of Mechanical Engineers assembly American Society for Testing Materials after top dead center automatic transfer switch automatic auxiliary average automatic voltage regulator American Wire Gauge appliance wiring material battery before bottom dead center battery charger, battery charging battery charging alternator Battery Council International before dead center brake horsepower black (paint color), block engine) block heater brake mean effective pressure bits per second brass before top dead center British thermal unit British thermal units per minute Celsius, centigrade calorie controller area network California Air Resources Board Category 5 (network cable) circuit breaker crank cycle cubic centimeter cold cranking amps counterclockwise Canadian Electrical Code certificate, certification, certified cubic feet per hour TP-6803 6/15 cfm cubic feet per minute CG center of gravity CID cubic inch displacement CL centerline cm centimeter CIVICS complementary metal oxide substrate (semiconductor) com communications (port) coml commercial Coml/Rec Commercial/Recreational conn. connection cont. continued CPVC chlorinated polyvinyl chloride crit. critical CSA Canadian Standards Association CT current transformer Cu copper cUL Canadian Underwriter's Laboratories CUL Canadian Underwriter's Laboratories cu. in. cubic inch cw. clockwise CWC city water-cooled cyl. cylinder D/A digital to analog DAC digital to analog converter dB decibel dB(A) decibel (A weighted) DC direct current DCR direct current resistance deg., ° degree dept. department dia. diameter DI/EO dual inlet/end outlet DIN Deutsches Institut fur Normung e. V. (also Deutsche Industri Normenausschuss) DIP dual inline package DPDT double -pole, double -throw DPST double -pole, single -throw DS disconnect switch DVR digital voltage regulator EEPROM, EEPROM electrical I y-erasab le programmable read-only memory E, emer. emergency (power source) ECM electronic control module, engine control module EDI electronic data interchange EFR emergency frequency relay e.g. for example (exempli gratia) EG electronic governor EGSA Electrical Generating Systems Association EIA Electronic Industries Association EI/EO end inlet/end outlet EMI electromagnetic interference emiss. emission eng. engine EPA Environmental Protection Agency EPS emergency power system ER emergency relay ES engineering special, engineered special ESD electrostatic discharge est. estimated E-Stop emergency stop etc. et cetera (and so forth) exh. exhaust ext. external F Fahrenheit, female FHM flat head machine (screw) fI. oz. fluid ounce flex. flexible freq. frequency FS full scale ft. foot, feet ft. lb. foot pounds (torque) ft./min. feet per minute ftp file transfer protocol g gram ga. gauge (meters, wire size) gal. gallon gen. generator genset generator set GFI ground fault interrupter GND, (9 ground gov. governor gph gallons per hour gpm gallons per minute gr. grade, gross GRID equipment ground gr. wt. gross weight H x W x D height by width by depth HC hex cap HCHT high cylinder head temperature HD heavy duty HET high exhaust temp., high engine temp. hex hexagon Hg mercury (element) HH hex head HHC hex head cap HP horsepower hr. hour HS heat shrink hsg. housing HVAC heating, ventilation, and air conditioning HWT high water temperature Hz hertz (cycles per second) IBC International Building Code IC integrated circuit ID inside diameter, identification IEC International Electrotechnical Commission IEEE Institute of Electrical and Electronics Engineers IMS improved motor starting in. inch in. H2O inches of water in. Hg inches of mercury in. lb. inch pounds Inc. incorporated ind. industrial int. internal int./ext. internal/external 1/0 input/output IP internet protocol ISO International Organization for Standardization J joule JIS Japanese Industry Standard k kilo (1000) K kelvin kA kiloampere KB kilobyte (210 bytes) kg kilogram Appendix 67 mvv.Manu@lshb.com ma.i. i& sc 101 . 1 111,c kg/cm2 kilograms per square NC normally closed RTU remote terminal unit centimeter NEC National Electrical Code RTV room temperature vulcanization kgm kilogram-meter NEMA National Electrical RW read/write kg/m3 kilograms per cubic meter Manufacturers Association SAE Society of Automotive kHz kilohertz NFPA National Fire Protection Engineers kJ kilojoule Association scfm standard cubic feet per minute km kilometer Nm newton meter SCR silicon controlled rectifier kOhm, kQ kilo -ohm NO normally open s, sec. second kPa kilopascal no., nos. number, numbers SI Systeme international d'unites, kph kilometers per hour NPS National Pipe, Straight International System of Units kV kilovolt NPSC National Pipe, Straight -coupling SI/EO side in/end out kVA kilovolt ampere NPT National Standard taper pipe sil. silencer kVAR kilovolt ampere reactive thread per general use SMTP simple mail transfer protocol kW kilowatt NPTF National Pipe, Taper -Fine SN serial number kWh kilowatt-hour NR not required, normal relay SNMP simple network management kWm kilowatt mechanical ns nanosecond protocol kWth kilowatt -thermal OC overcrank SPDT single -pole, double -throw L liter OD outside diameter SPST single -pole, single -throw LAN local area network OEM original equipment spec specification L x W x H length by width by height manufacturer specs specification(s) lb. pound, pounds OF overfrequency sq. square Ibm/ft3 pounds mass per cubic feet opt. option, optional sq. cm square centimeter LCB line circuit breaker OS oversize, overspeed sq. in. square inch LCD liquid crystal display OSHA Occupational Safety and Health SMS short message service LED light emitting diode Administration SS stainless steel Lph liters per hour OV overvoltage std. standard Lpm liters per minute oz* ounce stl. steel LOP low oil pressure P., PP• page, pages tach. tachometer LP liquefied petroleum PC personal computer TB terminal block LPG liquefied petroleum gas PCB printed circuit board TCP transmission control protocol LS left side pF picofarad TD time delay LWa sound power level, A weighted PF power factor TDC to dead centerp LWL low water level ph., O phase TDEC time delay engine cooldown LWT low water temperature PHC Phillip0 head CrimptiteD TDEN time delay emergency to m M meter, milli 1/1000 mega (106 when used with SI PHH screw) PhillipsO hex head (screw) TIDES normal time delay engine start units), male PHM pan head machine (screw) TDNE time delay normal to m3 cubic meter PLC programmable logic control emergency m3/hr. cubic meters per hour PMG permanent magnet generator TDOE time delay off to emergency m3/min. cubic meters per minute pot potentiometer, potential TDON time delay off to normal mA milliampere PPm parts per million temp. temperature man. manual PROM programmable read-only term. terminal memory THD total harmonic distortion max. MB maximum megabyte (220 bytes) psiP pounds per square inchPPq TIF telephone influence factor MCCB molded -case circuit breaker p. pounds per square inch gauge t tolerance MCM one thousand circular mils pt. PTC pint positive temperature coefficient turbo. typ. turbocharger typical (same in multiple meggar megohmmeter PTO power takeoff locations) MHz megahertz PVC polyvinyl chloride OF underfrequencymi. mil mile one one -thousandth of an inch qt. quart, quarts UHF ultrahigh frequency min. minimum, minute qty. quantity UIF user interface R replacement (emergency) UL Underwriter's Laboratories, Inc. misc. miscellaneous power source UNC unified coarse thread (was NC) MJ megajoule rad. radiator, radius UNF unified fine thread (was NF) mJ millijoule RAM random access memory univ. universal mm millimeter RBUS RS-485 proprietary URL uniform resource locator mOhm, mQmilliohm communications web address) MOhm, MQme ohm9 RDO relay driver output US undersize, underspeed MOV metal oxide varistor ref. reference UV ultraviolet, undervoltage MPa megapascal rem. remote V volt Mpg miles per gallon Res/Coml Residential/Commercial VAC volts alternating currentmphmilesperhourRFIradiofrequencyinterferenceVARvoltamperereactive MS military standard RH round head VDC volts direct current ms millisecond RHM round head machine (screw) VFD vacuum fluorescent displaym/sec. meters per second rly. relay VGA video graphics adapter mtg. mounting rms root mean square VHF very high frequencyMTUMotoren-und Turbinen-Union rnd. round W watt MW megawatt RO read only WCR withstand and closing ratingmWmilliwattROMreadonlymemoryw/ with OF microfarad rot. rotate, rotating WO write onlyN, norm. normal (power source) rpm revolutions per minute w/o without NA not available, not applicable RS right side wt. weight nat. gas natural gas RTDs Resistance Temperature xfmr transformer NBS National Bureau of Standards Detectors 68 Appendix TP-6803 6/15 i m w Mlnualshb.c yin i .Iu fl . i.EirC l C_Su':e Appendix B Electrical Lead Entry Template Use the full-scale drawing in Figure 1 to mark the openings for the electrical conduit, if desired. Two 13 mm (0.5 inch) holes are also shown for the fuel regulator vent tubes, used only on 20 kW models. See Section 1.9.2 for more information. SCALE: 1:1 Note: Dimensions are in mm. Two 13 mm holes are needed for 20 kW models only. GM78090-B Figure 1 Template, Drilled or Punched Openings for Regulator Vent Tubes (20 kW only) and Electrical Conduit TP-6803 6/15 Appendix 69 Jov1 eidcd 'rr M rom Manualslib coin rY:a it scar r _ We Notes 70 Appendix wwxv,Manualshb.com n-:a.wak .:C-*CD IVII 4fll:c TP-6803 6/15 KOHLER CO. Kohler, Wisconsin 53044 Phone 920-457-4441, Fax 920-459-1646 Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264-6422, Fax (65) 6264-6455 For the nearest KOHLER authorized installation, service, and sales dealer in the US and Canada: TP-6803 6/151 Call 1-800-544-2444 or visit 2011, 2012, 2013, 2014, 2015 by Kohler Co. All rights reserved. KOH LERPower.eom t-c.n-v -,+d :r, • s 1 a.1antidlsi b t}n ..<<E, tE ,:: _1 ine Site Plan: Shotgun Set i lCommunity: CRC Home Size: 56 x 26 Site Number: 477 tot Size: 97 x 73 Model: 5i64563B home Orientation: Shotgun Manufacturer: Champion Notes: r-2 6ti. fv y IS i 1 JMI i. V. E--------i 2 gyp ?t ! ny l jF S 1 D R I v f N y 3 y 11 18 Ft Zl Feet i Bushes ai l S aC S Show oil D (m EXTERIOR innPRovEnnENr REQUEST J¢ oval 0 l3 Y s 2 t3 .€3i r r rf t Loan ."r . E .- Ir t r; zs:y )'e+, s:4fri t.'tii Resident yijj obtoin any a,,nd all permits necessary to construo hmprC541G'`d ent. If R "ani, ` es an Widependentcontractor, it is reconirriencled that they use licensed and insured, t. loon 1ri'ls'.i j Ric iN .e mnm -1 4 [5 not d?i€'. "!!Yi vu gAdehmm v ? nIRA r tRi ON Y PAC BE@, C} ' TO SKET 4 i HE ALTERATIONSAND OGAI'liO 9 CAN OUR HOME SIT"Ei. GH SEPARATE SHEET IF NFC:E SARY FOLLOW-UP INSPECTION mmammma Ve MOWS dommuo at no; Inn ccmpW&O,-,, F, i... r t,... t, ... Pa0e I of I r ROBERT MULLEN 477 CARRIAGE COVE WAY LOT 477 SANFORD. I'L 32773 Rinaldi's Air Conditioning 15264 East Colonial Dr Orlando, FL 32826 Phone:(407)275-0705 Fax:(407)273-9654 ROBERT MULLEN 477 CARRIAGE COVE WAY LOT 477 SANFORD, FL 32773 i `;,_ll 16 S9U / UD as6ivi;:c aru I— CallSlip Number Invoice Date Invoice Number Due Date Contractor's License # 299854 7/19/2018 S-289079 COD CAC055565 INSTALL 14KW KOHLER GENERATOR WITH 150/200 AMP AUTO TRANSFER SWITCH. 2) 120 GALLON LP TANKS / REGULATORS LEASED W/ 200 GALLONS OF LP ($192 ANNUAL LEASE FEE FOR TANKS ) YEAR / 2000 HOUR LIMITED WARRANTY BATTERY, ELECTRICAL WIRING, GAS PIPING, SLAE, HURRICANE STRAPS, DECO ROCKS, LABOR, MATERIAL, TAX AND PEpMIT. 14R.ESA_ S# TECHS IN/OUT: CUS'I'OMER SIGNATURE 4 As Agreed 11,481.00 We wish to provide the highest level ol, professionalism and gtiality service along with the hest custom. r assurance policy in the. indusnA '. Ou:' 'set-\ icc repair vvarrant policy is: 1. All parts replaced by us will be warranted to be 1'ree of detects for a period of 1 year (unless otherwise stated). Many service companies provide 30. 60 or 90 day warranties. We feel that the parts vve install have been earel ally selected and meet or exceed manu'facuirer specifications. For this reason we feel comfortable offerins this excellent warrantti. 2. (_)ur repair Tabor is warranted for a period of I Near (unless otherwise stated). This is the labor to repair or replace the part we installed in the initial repair_ and not to correct other problems that may have arisen in the interim. 3. Rinaldi's ;'oes not w:rrant-y ANY drain lines Im stopp t_e o, Icaks. I I IAVI? Tl W AUhi IORITY f0 ORDER 11IE ABOVF \NORK AND DO SO 0RI)LIN) .AS OL`TLINED ABOVE IT LS AGREED fliAl ITIF $L;I.LLR WILL. RFIAIN I H LE TO ANY13QUIPMI,NT OR iMA"hi RiAI, FURNISHED L,NTIL FINAL & COMI'LL_"LE PAYMENT' I i NI,\DL:, AND IF l; f I LL:NII'N I' IS NO"1 MADE AS AGREED. "fHl: SL'LLI:R SI1Al,L 1-1; 1VF THF; RIGH 1 TO REMOVE SAME AND 'f f-; SELLER WILL BE I11:1.1" I- I;\RR4LI;SS f'OR ;ANY DAMAGL;S RF;SiII;fING FRONT "I F1E; RL`,IO AL I HL{.f,Of'. .A D1=LiNQUGN h CiIARGII OF 1 1/2'%, 1 I,R MON'l l l APPLIES ON 1I.L, PAST DUE AMOUNTS. ALL PIJRCHASES .,ikF SUBJECT TO (OLLEC ION FL:F.S, COURT COST AND ATTORNIY'S I`F,I:S IF' UNPAID AND VI M11: SH:A1,1_ BF. ORANGE COUNTY. FLORIDA 5